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Thread: 84 200es after market exhaust

  1. #1
    Join Date
    Apr 2013
    Location
    Ontario, Canada
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    6

    84 200es after market exhaust

    I recently purchased an 84 200es. Overall, the trike is in good shape, although it requires some tlc. I'm thinking about replacing the exhaust
    , but I'm having trouble locating one. Any OEM system that I find seems to be quite pricey, so I thought I'd try the aftermarket route. After all, if I'm going to be spending that kind of money, I may as well get a high quality part.
    Does anyone know if the FMF turbine core will work on my trike? Or have any other recommendations for that matter. Any suggestions would be greatly appreciated.
    Thanks

  2. #2
    Join Date
    Aug 2008
    Location
    MN
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    The only aftermarket thats a nice boltup fit is the DG brand exhaust. I have it on my 200ES, its not that expensive but it is a bit louder than stock.

    https://www.denniskirk.com/dg/rcm-st....prd/44540.sku
    ---------------------------------------------------------
    1984 Honda ATC200ES "Big Red"
    1982 ATC200E "Hondie"
    1988 TRX300FW "Project Quad" Still in progress....

  3. #3
    Join Date
    Apr 2013
    Location
    Pearl river , LA
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    10
    Hey Kbonly, is that the only DG exhaust that bolts up easily?

  4. #4
    Join Date
    Feb 2011
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    North Dakota
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    1,643
    I like the bassani that I put on my 83. Would bolt up to yours. But I have only seen one so far and I bought it.

  5. #5
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    Feb 2013
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    Adelaide
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  6. #6
    Join Date
    Apr 2012
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    USA
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    I have a used DG that is JB welded together that came on a 200es. It slips onto the factory header pipe. Let me know if you are interested, I would be looking for around $25 + shipping out of it.

  7. #7
    Join Date
    Feb 2011
    Location
    North Dakota
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    Yeah dg pipes are the only readily available pipes for a lot of applications. I myself will not run one on anything I own but if you are in a hurt bag and want a good exhaust because yours is shot then its a good choice.

  8. #8
    Join Date
    Apr 2013
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    Pearl river , LA
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    Yes, pa2 fixer I am interested in the pipe

  9. #9
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    Apr 2012
    Location
    USA
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    Here are some photos of the pipe. It isn't pretty, but it feels solid.

    I added it to my web store at http://atcfixer.com/index.php?main_p...products_id=58
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    Last edited by ps2fixer; 04-17-2013 at 10:20 AM.

  10. #10
    Join Date
    Aug 2008
    Location
    MN
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    It is the only DG model made for the 200ES.... I don't know of any other aftermarket exhaust for them other than the DG. Some don't like them because they are a bit louder, but i will say this, compared to the rotted out stock exhaust that i had on mine and the problems i was having with it due to being partially plugged inside, the DG was a world of improvement. Power improved from the better airflow, and it finally stopped running rich and fouling because the exhaust wasn't blocking airflow anymore.

    The only complaint many make is the sound is louder.. If you want anything quieter your going to have to fabricate something. You could put just about anything on it if you took the time to make it. The DG however was a 15 minute bolt up, all you need is a new exhaust gasket for the head as its not included, and then unbolt your stock and bolt on the DG. However, the DG exhaust doesn't have the standoffs for the heat shield, and i tell ya what you will be missing that heat shield after a couple rides, i know my leg was hurting from radiated heat. I got some Moose brand heat shield mounts to put the stock heat shield back on the DG pipe. Now it looks good, functions good, no problems.
    ---------------------------------------------------------
    1984 Honda ATC200ES "Big Red"
    1982 ATC200E "Hondie"
    1988 TRX300FW "Project Quad" Still in progress....

  11. #11
    Join Date
    Apr 2012
    Location
    USA
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    4,133
    My 250es came with a Cobra full exhaust, no heat shield as well. After it burned up some pants of mine, I found a factory heat shield and wired it on, no more problems .

  12. #12
    Join Date
    Feb 2011
    Location
    North Dakota
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    Quote Originally Posted by kb0nly View Post
    It is the only DG model made for the 200ES.... I don't know of any other aftermarket exhaust for them other than the DG. Some don't like them because they are a bit louder, but i will say this, compared to the rotted out stock exhaust that i had on mine and the problems i was having with it due to being partially plugged inside, the DG was a world of improvement. Power improved from the better airflow, and it finally stopped running rich and fouling because the exhaust wasn't blocking airflow anymore.

    The only complaint many make is the sound is louder.. If you want anything quieter your going to have to fabricate something. You could put just about anything on it if you took the time to make it. The DG however was a 15 minute bolt up, all you need is a new exhaust gasket for the head as its not included, and then unbolt your stock and bolt on the DG. However, the DG exhaust doesn't have the standoffs for the heat shield, and i tell ya what you will be missing that heat shield after a couple rides, i know my leg was hurting from radiated heat. I got some Moose brand heat shield mounts to put the stock heat shield back on the DG pipe. Now it looks good, functions good, no problems.
    Bassani made a bolt on exhaust for the 200es back in the day... So DG isn't the only option. Only problem dg is easy to find. Bassani not so much...

  13. #13
    Join Date
    Apr 2013
    Location
    Ontario, Canada
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    Thanks for the feedback. I think I'm going to try a DG. The reviews seem to be mostly positive. that seems the best option.

  14. #14
    Join Date
    Aug 2008
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    MN
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    Quote Originally Posted by 90guy View Post
    Bassani made a bolt on exhaust for the 200es back in the day... So DG isn't the only option. Only problem dg is easy to find. Bassani not so much...
    True, you got me there, but i was speaking of current production. I saw a 200ES a couple years ago with a Bassani on it, not a bad product at all. I have seen these ATC's with just about everything you can imagine welded on for exhaust, from dirt bike exhausts to small tractor mufflers... Actually i was working on a 200ES about a year ago that they cut the stock muffler off right at the mufflers front end to leave as much pipe as possible then slid over a small tractor muffler, like a big lawn tractor muffler about 3 1/2" in diameter and about two foot long, they trimmed the output side down so the pipe was flush with the end, it looked really good and man was that damn thing SILENT... I mean it was like idling you could whisper next to it, and at full throttle it was no louder than any small engine running. If i ever have to replace my exhaust again i am going to make something quiet.
    ---------------------------------------------------------
    1984 Honda ATC200ES "Big Red"
    1982 ATC200E "Hondie"
    1988 TRX300FW "Project Quad" Still in progress....

  15. #15
    Join Date
    Apr 2013
    Location
    Ontario, Canada
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    6
    Quote Originally Posted by kb0nly View Post
    The only aftermarket thats a nice boltup fit is the DG brand exhaust. I have it on my 200ES, its not that expensive but it is a bit louder than stock.

    https://www.denniskirk.com/dg/rcm-st....prd/44540.sku
    Did you have to re-jet your carb? also, do you know if there is a spark arrestor available for this model?

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