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Thread: '82 ATC 200 Engine gets stuck while turning over??

  1. #1
    Join Date
    Aug 2011
    Location
    Bangor Saskatchewan, Canada
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    91

    '82 ATC 200 Engine gets stuck while turning over??

    I just picked up an '82 ATC 200 (not running, was sitting outside for abut 8 years). Anyway, the engine is not seized, I can turn on the flywheel by hand (I originally thought the recoil might not be releasing so I took it off) (seems to have normal compression), but after spinning it over a few times it gets stuck & I have to spin it backwards hard (makes a snap sound), then it will spin forward again a few turns. Any ideas of what it could be????
    ~ 3 WHeeLeRs 4 LIFe! ~

  2. #2
    Join Date
    Jun 2010
    Location
    Cold Lake, Alberta, Canada
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    3,014
    Might be a valve sticking open and hitting the piston? Not sure if that's even possible but....?
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    1982 ATC 70
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    1973 ATC 70

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  3. #3
    Join Date
    Aug 2008
    Location
    MN
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    3,263
    I'm thinking along the same lines, check the valves and timing chain.
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    1984 Honda ATC200ES "Big Red"
    1982 ATC200E "Hondie"
    1988 TRX300FW "Project Quad" Still in progress....

  4. #4
    Join Date
    Aug 2011
    Location
    Bangor Saskatchewan, Canada
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    91
    O.K, thanks. I'll check it out.
    ~ 3 WHeeLeRs 4 LIFe! ~

  5. #5
    Join Date
    Feb 2011
    Location
    Sarnia, Ontario, Canada
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    3,415
    I bought a 200M last year that was sitting 19 years and when I got it running it had a sticking valve that caused it to have no compression about every 4 strokes..anyway I found no interference in that engine so you should be ok there.

    I used a spray bottle of transmission fluid in the intake with the carb out to lube the valve guides..smoked a bunch when it was done but smoothed the miss out.

    Anyway, are you perhaps hand spinning in the reverse direction causing the timing chain to bind against the guide and stop things?
    Current toys..
    1986 Honda 350X..trail bomb!
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  6. #6
    C.J is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Apr 2011
    Location
    Central, Louisiana
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    639
    I am gunna put my money on sticky valves as well. I've got a BUNCH of my flat heads that do that same thing if they sit for a while. Just need to give them a good lubin' so they slip an slide real nice like
    too many bikes to count. too little time on hand.

  7. #7
    Join Date
    Apr 2011
    Location
    Mexico
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    9,014
    If you heard a metalic "snap" sound from within the engine at the same time that it firmed up I'd recommend removing the head for a look see. Valves don't run straight up and down, so any contact at all with the piston means damage has been done.

  8. #8
    Join Date
    Aug 2011
    Location
    Bangor Saskatchewan, Canada
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    91
    Well, never figured out what the problem was, but I checked the valves & they are working fine. Even runs & drives fine, but still gets stuck when trying to start it occasionally & I have to spin the flywheel backwards by unscrewing the cap by the top of the recoil. Don't know, but it can't be too serious. I have another trike that does the same thing. (engine is quiet when running, no snapping, clicking or pinging)
    ~ 3 WHeeLeRs 4 LIFe! ~

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