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Thread: Rebuilding my brakes...anyone got tips to make it easy?

  1. #1
    Join Date
    Dec 2003
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    18

    Rebuilding my brakes...anyone got tips to make it easy?

    Im rebuilding the front brakes on my 200X,,,Im wonderin if someone that has done it already can kinda tell me what to expect or maybe a tip or two to make it easier and faster
    1985 200X--The Living Dead
    1983ATC200--The Still Dead

  2. #2
    DIGGER DOG is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Sep 2002
    Location
    in the sticks s.w ga
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    446
    pretty simple job,get a brake bleeder that way you only need one person to do it the bleeder I have is a mity vac 2 you can get them in any auto parts store pretty reasonable .
    you hook up the hose on vac to the bleed valve and pump it up ,it pressureizes system without pumping brakes, holding,releasing bleed valve and having to do it over and over .instead of pumpin brake lever you pump the mity vac watch the hose till you dont see any bubbles.
    no bubbles no troubles,if it breaks in half........ you get to keep both halves :-D
    83 YTM 200,84 200X,,85 350X basket case,86 350X parts trike,86 350Xroller needs top end, 86 250SX,

  3. #3
    Join Date
    Feb 2003
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    141
    :-D great name "mynameismud" most time by Primus.
    the mityvac works great make sure you have new brake fluid.
    good luck with the brake rebuild,someone on here upgraded the brake lines to braided,said it solved his problems even after complete brake rebuild.
    who needs to go to the gym to workout,just own a 350x and kick your self to a whole new you.

  4. #4
    Join Date
    Aug 2003
    Location
    Reno
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    203

    very very small

    Make sure the very small port in the master cylinder under the reservior is not plugged with corrosion, sand, etc.
    Earnest Hemingway:
    "Motor Racing, Mountain Climbing and Bull Fighting are the only true sports.
    All the rest are children's games played by adults."

  5. #5
    Join Date
    Feb 2004
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    28

    parts

    I looked all over for a rebuild caliper kit and cannot find one. My brakes also need redone. What other brakes off different machines are compatible with a '85 200x?

  6. #6
    Join Date
    May 2002
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    610
    There is no re-build kit made ....buy the parts individually. Dust seal and piston seal I can't remember if there is any more..

    45109-961-006
    and
    45209-961-006
    Sam from Florida
    1985 BIGRED $ 200X

  7. #7
    Join Date
    Aug 2003
    Location
    Eugene,Oregon well close to it
    --
    95
    go to www.bikebandit.com it shows the whole setup of the brakes and prices.

  8. #8
    Join Date
    Sep 2002
    Location
    Rittman, Ohio
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    6,276
    Quote Originally Posted by MyNameIsMud
    Im rebuilding the front brakes on my 200X,,,Im wonderin if someone that has done it already can kinda tell me what to expect or maybe a tip or two to make it easier and faster
    What does "rebuild" mean? Problems with calipers or are you just replacing pads?

  9. #9
    Join Date
    Oct 2002
    Location
    Northeast
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    17,490
    Good luck. About half of the brakes I run into are not rebuildable. Why?? Because people let them get so bad that usually the pins are seized in there and are nearly impossible to get out without heat and or drilling. I have learned not to dick around and now drill a #3 hole behind the pin which allows me to use my press and get at the pin. Upon reassembley I thread it to 1/4 - 28 and add a grease fitting which prevents it from happening again.
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

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