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Thread: Putting things in places they ought not to be (250R Hybrid Motor build)

  1. #301
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    Out the cases in the dishwasher when nobody is home.I had a old dryer for cleaning gas tanks.

  2. #302
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    I sure hope everything spins and turns freely for you, you've put a lot of work (and heat) into those cases. Can't wait to hear that pipe growl!
    It sucks to get old

  3. #303
    fabiodriven's Avatar
    fabiodriven is offline Aspiring romance novel cover model, and the Official 3WW slayer of thieves and swindlers. Catch me if you can
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    It will be just fine Debbie downer! Jeez Louize!

    Looking great William!
    85 Tri-Zinger 60
    85 ATC250SX
    86 ATC250SX
    87 ATC250SX
    02 XR650L conversion
    84 ATC 480R

  4. #304
    Billy Golightly's Avatar
    Billy Golightly is offline Always finding new and exciting ways to not give a hoot in hell Catch me if you can
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    Quote Originally Posted by El Camexican View Post
    I sure hope everything spins and turns freely for you, you've put a lot of work (and heat) into those cases. Can't wait to hear that pipe growl!
    If the crank spins, It'll put everything else into alignment shortly thereafter....


  5. #305
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    I don't think you'd be able to salvage this case Billy lol water pump tore it apart just a bit Click image for larger version. 

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    Mixing gas and haulin' ass


    1984 ATC 70 x2
    1985 ATC 250R-Ported/Polished, PWK 39mm, V-force 3's, Outerwears air box lid, FMF fatty with DG silencer, DWT wheels, LSR +4 axle, all black plastics
    1985 ATC 250R-stock

  6. #306
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    You think? a man with a welder and good tool can repair anything......

    1986 ATC500X
    1985 ATC250SX
    1985 ATC200X
    1985 ATC250R
    1986 ATC250R
    1984 ATC250R
    1981 ATC70
    1984 ATC70
    1985 ATC70
    Custom built ATC70 / 250R laydwon swap
    1986 ATC250SX FATCAT

  7. #307
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    true, wouldn't see me trying to fit that though, missing a huge chunk, inside scored and missing chunks as well
    Mixing gas and haulin' ass


    1984 ATC 70 x2
    1985 ATC 250R-Ported/Polished, PWK 39mm, V-force 3's, Outerwears air box lid, FMF fatty with DG silencer, DWT wheels, LSR +4 axle, all black plastics
    1985 ATC 250R-stock

  8. #308
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    Quote Originally Posted by atc500x View Post
    You think? a man with a welder and good tool can repair anything......
    Or as it applies to me the saying goes " A tool with a good welder can ****-up anything"
    Last edited by El Camexican; 01-09-2015 at 08:29 PM.
    It sucks to get old

  9. #309
    Dave8338's Avatar
    Dave8338 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Just re-read this entire thread. Looking forward to the first kick on that monster!

    Can't believe it has been a year, already. One would think you were build a motor from scratch or something...


    GREAT work. Love the pics of your father, too.
    The Goal... All I Need Is The Time...

  10. #310
    Billy Golightly's Avatar
    Billy Golightly is offline Always finding new and exciting ways to not give a hoot in hell Catch me if you can
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    Quote Originally Posted by Samjp22 View Post
    I don't think you'd be able to salvage this case Billy lol water pump tore it apart just a bit Click image for larger version. 

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    If I was a little bit better machinist and had the DRO working on my mill, I'd tackle that no problem. Building back up the surface area isn't a problem but machining the area back out for the counter balancer bearing needs to be done with a boring bar. And without a DRO to center up on that hole...no thanks right now Definitely a possibility though for someone better than I am!

  11. #311
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    My father was a machinist for 30 years. What a good machinist can do never ceases to amaze me. Back in 1995 I bought my first 85 R for $200, just needed an axle carrier.. It was missing. Dad brought his calipers home, took some measurements on the axle and swingarm and 2 weeks later came home with a steel carrier for me! Blew my mind! Everything fit right the first time. Only thing was he wanted to take another .005" off the OD because it was very hard to turn in the swingarm for chain tensioning.

    Sorry about the hijack Billy... All this machinist talk just reminded me of what Dad did for me when I was a broker than broke teenager....
    Trikes:
    '85 ATC 350R
    '85 ATC 250R
    '86 ATC 350X
    '85 ATC 350X
    '84 ATC 200ES Big Red
    '84 ATC 125M
    '85 ATC 110
    '85 ATC 70/110

    If you have bought from me or sold to me, please leave me feedback here>>> http://www.3wheelerworld.com/showthr...+RIDE-RED+250r

  12. #312
    Billy Golightly's Avatar
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    Quote Originally Posted by Dave8338 View Post
    Just re-read this entire thread. Looking forward to the first kick on that monster!

    Can't believe it has been a year, already. One would think you were build a motor from scratch or something...


    GREAT work. Love the pics of your father, too.
    Thanks for that! We fight like cats and dogs occasionally but he is pleasure to be around when we aren't and probably will be the most knowledgeable person I'll ever work with in my life when it comes to equipment, tools, and working on metal. He'll be more glad than I to finally see this thing run I bet!

  13. #313
    Billy Golightly's Avatar
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    Got all my old mock up bearings and seals remove from both cases. Tapped every hole on both case halves. Really trying to decide how I want to clean these things, I've never had to deal with a pair of engine cases that have been subjected to so much grime and metal shavings before...

    Thought about making a poor man's hot tank and using a turkey fryer with simple green it, let them soak at boiling temp for a while and see if that lifts and releases everything? Would really like a big ultrasonic cleaner but...about $500 for one of those.

  14. #314
    C.J is offline Just Too Addicted Arm chair racerJust too addicted
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    Putting things in places they ought not to be (250R Hybrid Motor build)

    I've done the same thing with a small fryer and purple power to clean a carb. Works pretty damn well actually


    92 JP Outlaw hybrid (in progress)

    87 LT265R (not much left stock)
    Last edited by C.J; 01-11-2015 at 08:10 PM.
    too many bikes to count. too little time on hand.

  15. #315
    Billy Golightly's Avatar
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    I think I'll give it a whirl sometime this week and see how it turns out!

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