Page 1 of 2 1 2 LastLast
Results 1 to 15 of 19

Thread: Ytm 200 clutch removal help

  1. #1
    Join Date
    Jan 2014
    Location
    Ohio
    --
    31

    Ytm 200 clutch removal help

    If anyone could tell me how to get the centrifugal clutch nut and washer off I'd deffinatley help me

  2. #2
    New2Tri-Z's Avatar
    New2Tri-Z is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Aug 2012
    Location
    Redding, CA
    --
    380
    Never worked on that bike but just replaced the centrifugal clutch on my boys KFX 50 quad. According to the manual you have to remove the recoil and get access to the stator so that you can use a clutch/flywheel tool to hold the engine while you remove the clutch nut. I didn't want to hassle with all that so i did what I always do and used an impact . It spun it right off there. I do the same thing when changing the clutch discs out on my TriZ. Now torquing it back down is the hard part and in most cases you can jamb a piece of brass or copper in between the crank and tranny gears to bind them up and hold it still while tightening. Hope this helps otherwise take a look around the site as I am sure you can find your service manual here.
    Currently Owned
    1986 Yamaha Tri-Z 350???
    1985 Honda ATC 70
    1985 Honda ATC 250R
    2006 Suzuki LTR450
    2005 Suzuki LTZ400
    2005 Polaris Predator 50
    2004 Polaris Predator 90
    2-Honda Trail 90's (need to be brought back)

    Feedback Thread http://www.3wheelerworld.com/showthr...-for-New2Tri-Z

  3. #3
    Join Date
    Jan 2014
    Location
    Ohio
    --
    31
    Thanks for the help I already have the motor out due the 200 is a parts bike for my 225dx and I'm just tryin to swap out parts but I rather tear up my parts bike instead of nice one. And should I use the same method for the clutch basket as well?

  4. #4
    New2Tri-Z's Avatar
    New2Tri-Z is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Aug 2012
    Location
    Redding, CA
    --
    380
    Yes, should work just fine.
    Currently Owned
    1986 Yamaha Tri-Z 350???
    1985 Honda ATC 70
    1985 Honda ATC 250R
    2006 Suzuki LTR450
    2005 Suzuki LTZ400
    2005 Polaris Predator 50
    2004 Polaris Predator 90
    2-Honda Trail 90's (need to be brought back)

    Feedback Thread http://www.3wheelerworld.com/showthr...-for-New2Tri-Z

  5. #5
    Join Date
    Jan 2014
    Location
    Ohio
    --
    31
    Awesome thanks for the help I'll try it and see what it does

  6. #6
    Join Date
    Jul 2010
    Location
    glendive, montana
    --
    1,822
    the other trick is a piston stop, is designed to help in clutch removal, your local parts store might carry one or your local bike shop might have one as well.
    rectum nothin damn near killed them
    feel free to leave feed back for me here. http://www.3wheelerworld.com/showthr...06#post1119306

  7. #7
    Join Date
    Apr 2011
    Location
    Mexico
    --
    9,014
    Make SURE that it's not left-hand thread!

  8. #8
    Join Date
    Jul 2010
    Location
    glendive, montana
    --
    1,822
    Quote Originally Posted by El Camexican View Post
    Make SURE that it's not left-hand thread!
    very true I totally forgot about that on the pinion gear locking ring and fought with it for hours once.
    rectum nothin damn near killed them
    feel free to leave feed back for me here. http://www.3wheelerworld.com/showthr...06#post1119306

  9. #9
    Join Date
    Jan 2014
    Location
    Ohio
    --
    31
    Awesome I got both clutchs off with no major problem now will that fit in a 225dx does anyone know

  10. #10
    Join Date
    Apr 2011
    Location
    Mexico
    --
    9,014
    Quote Originally Posted by Ytm_225dx View Post
    Awesome I got both clutchs off with no major problem now will that fit in a 225dx does anyone know
    Was it left hand thread? I seem to recall it is, but I wasn't positive.

  11. #11
    Join Date
    Jan 2014
    Location
    leabnon tn
    --
    56
    the centrifical clutch has to be pulled off with a puller and you can also take 2 pennies and stick them in between the gear that goes on the crank ant the other gear that toutches it and it will keep the motor from turning uver iv done it about 3 or 4 times with no problems
    94 chevy k 1500 350 5 speed 4x4 , 89 blaster ported with boysen ports 66mm naumra piston 21cc head dg pipe and silencer boysen dule stage pro reeds dg nerfs lowered 2" in the front and 2 1/2 in the rear yfz 450 wheels and kenda klaw tires wiseco crank and stock main bearings 12 42 sunstar sprocket rk chain oneal crome bars shorty clutch lever race cut seat , 1985 200x, 1984 200x high compression wiseco 1mm over xr200head 14/51 gearing , 1 beyond 150

  12. #12
    Join Date
    Apr 2011
    Location
    Mexico
    --
    9,014
    Quote Originally Posted by mud runner View Post
    the centrifical clutch has to be pulled off with a puller and you can also take 2 pennies and stick them in between the gear that goes on the crank ant the other gear that toutches it and it will keep the motor from turning uver iv done it about 3 or 4 times with no problems
    Are you sure? I know I took mine off but don't recall how and I don't have a puller for it. Does it use an internal or external puller? YTM-225, how did you get yours off???

  13. #13
    Join Date
    Jul 2010
    Location
    glendive, montana
    --
    1,822
    yes the clutches will work they are almost identical to the 225
    rectum nothin damn near killed them
    feel free to leave feed back for me here. http://www.3wheelerworld.com/showthr...06#post1119306

  14. #14
    Join Date
    Jan 2014
    Location
    leabnon tn
    --
    56
    Quote Originally Posted by El Camexican View Post
    Are you sure? I know I took mine off but don't recall how and I don't have a puller for it. Does it use an internal or external puller? YTM-225, how did you get yours off???
    on my dads moto4 225 I replaced the clutches in it and I had to buy a puller I think it would be a external puller and I had to use it to take the centrifical clutch off of whatever it rides on its been about 2 years synce I did it
    94 chevy k 1500 350 5 speed 4x4 , 89 blaster ported with boysen ports 66mm naumra piston 21cc head dg pipe and silencer boysen dule stage pro reeds dg nerfs lowered 2" in the front and 2 1/2 in the rear yfz 450 wheels and kenda klaw tires wiseco crank and stock main bearings 12 42 sunstar sprocket rk chain oneal crome bars shorty clutch lever race cut seat , 1985 200x, 1984 200x high compression wiseco 1mm over xr200head 14/51 gearing , 1 beyond 150

  15. #15
    Join Date
    Jan 2014
    Location
    Ohio
    --
    31
    They were regular threads camexican. And I'm a small time mechanic so I just used a an impact and the very slightly used a flat screw diver and pushed it from the bottom gear and pulled and it came out really wasn't that bad but I have yet to swap them because idk if I have to take the shitlfter off and linkage any ideas guys

//ArrowChat Integreation Code //