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Thread: 83 185s motor mods

  1. #1
    Join Date
    Apr 2011
    Location
    Superior WI
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    92

    83 185s motor mods

    Im looking to build the hell out of my 185s, its kind of a bucket list thing for me. I already have a stock 200s top end on it and id really like to get a lot more power from it. Ive been reading around on threats and craigslist looking at what other people have done along with what I have done in the past years. Personally I found that a good carb and head set up really brings them alive.

    My questions are..

    Has anyone bought Barnett clutches? Did you like them? how was the power delivery ? ect.

    Has anyone bought a web cam? if so which one did you go with and how do you like it? did it make a big difference in power deilvery?

    What type of exhaust system do you have? Is there any other good system besides DG?

    What type of valves/springs/guides did you go with ? Is kibble white a good brand?

    How well will the stock crank handle these mods ? Ive had a 185 with a 12:1 piston in it, the stock crank held up well for a few months then I sold it, and never found out how long it lasted

    Im sorry if Im asking for a lot here but I really wanna make this a good build, so if you have any similar builds could you please provide a link to your thread, so I can read it over? Thanks everyone !
    Trikes (sold)
    1984 200s
    1982 185s
    1983 200x (Bought her back ) (now sold again)
    1984 200x
    1981 185s
    own currently
    1985 250sx
    1983 185s (2)
    1982 185s
    Mini bikes
    1979 KV 75

    "If the world ended all that would be left is trail pros"

  2. #2
    Join Date
    Jul 2009
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    South Florida
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    6,811
    I have some go fast parts give me a pm .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

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  3. #3
    ZacH_GrifF's Avatar
    ZacH_GrifF is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Jul 2011
    Location
    Pearl, MS
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    405
    I put Barnett clutches in my 83 I like em so far. They give a nice engagement. As to compared to the cheap ones I don't know. I went from the original worn out straight to the Barnett set I also replaced the springs too.
    1. 83 185s: (the money pit) xr200 cam, 200cc cylinder, 10.25:1 piston, 83 250r front end, 450r hubs, full suspension
    2. 85 Big Red 250es: in pieces
    3. 85 200m

    4. 00 Polaris Magnum 325 2x4: stays broke
    5. 02 Yamaha Wolverine 350 4x4: trail bike

  4. #4
    Join Date
    Apr 2011
    Location
    Superior WI
    --
    92
    If you don't mind me asking how much did you pay for the set up?
    Trikes (sold)
    1984 200s
    1982 185s
    1983 200x (Bought her back ) (now sold again)
    1984 200x
    1981 185s
    own currently
    1985 250sx
    1983 185s (2)
    1982 185s
    Mini bikes
    1979 KV 75

    "If the world ended all that would be left is trail pros"

  5. #5
    Join Date
    Sep 2011
    Location
    New Castle, PA
    --
    1,134
    Web cam 89a is a nice upgrade. Not too hard on the engine that you need other mods along with it.
    Keep your eye out for a supertrapp exhaust. As per the 200x, they are the best IMHO. The DG is obnoxious at best.
    1983 212x "Mickey Dunlap" Powroll TT Trike -Blue frame, Supertrapp (looking for a Powroll DD), WEB Stage II cam, Powroll 6mm stroker, Wiseco 10.25:1 piston stock bore, ported, polished, +2 Swinger,White low-pros and 250R front fender, BAPP rear shock, Powroll Decals, NOS Carlisle R/A's

    Gone:
    '83 185s, '86 200x, '70's Full Suspension Hi-Performance ATC RD400,

  6. #6
    Join Date
    Apr 2011
    Location
    Superior WI
    --
    92
    Thanks for the response, I've been talking to shortline10 about some parts and I've been thinking about the megacycle cam with 435 lift, seems to be the biggest wildest thing I can get in there, this motor will be used for ice racing so I'd like to have that edge. However, I do have another 83 185 I'd like to put the 89a in, when you did yours could you really feel the difference ? Thanks again
    Trikes (sold)
    1984 200s
    1982 185s
    1983 200x (Bought her back ) (now sold again)
    1984 200x
    1981 185s
    own currently
    1985 250sx
    1983 185s (2)
    1982 185s
    Mini bikes
    1979 KV 75

    "If the world ended all that would be left is trail pros"

  7. #7
    Join Date
    Sep 2011
    Location
    New Castle, PA
    --
    1,134
    I saw noticeable gains in the mid and top end.
    Now I have a stroker in there, and that gives me the bottom and extra mid I need for the ultimate ride.
    Just be careful because with big lift cams that also means expensive add-ons. Webcamshafts site lists the following needed for a .435 cam:
    Racing cam designed to take advantage of larger valves and the latest port flow technology. Requires Exhaust System, High Compression Piston, and Performance Valve Spring Kit. Check ALL clearances!

    So you might think that the cam is cheap but look what else you'll need. Exhausts are hard to come by (good ones at least) and arent cheap ($150+)
    High comp pistons are I think in that 100-150 range. Performance valve spring kits are $75, and larger valves require head machining and you can forget about the extreme porting that will need to be done.
    1983 212x "Mickey Dunlap" Powroll TT Trike -Blue frame, Supertrapp (looking for a Powroll DD), WEB Stage II cam, Powroll 6mm stroker, Wiseco 10.25:1 piston stock bore, ported, polished, +2 Swinger,White low-pros and 250R front fender, BAPP rear shock, Powroll Decals, NOS Carlisle R/A's

    Gone:
    '83 185s, '86 200x, '70's Full Suspension Hi-Performance ATC RD400,

  8. #8
    Join Date
    Apr 2011
    Location
    Superior WI
    --
    92
    Well to be honest my friend that built one and it did 67 with stock gearing and we have always been very competitive and I plan to blow him out of the water (with stock gearing) that was the whole point of the builds, make them pull the most power and top speed with stock gearing. I was planning to spend around $5-600 but if I can get a motor set up like yours with great low and top end with out massive porting I'd be just happy with that. Where did you get your stroker kit and did you get a thicker base gasket to increase the stroke length?
    Trikes (sold)
    1984 200s
    1982 185s
    1983 200x (Bought her back ) (now sold again)
    1984 200x
    1981 185s
    own currently
    1985 250sx
    1983 185s (2)
    1982 185s
    Mini bikes
    1979 KV 75

    "If the world ended all that would be left is trail pros"

  9. #9
    Join Date
    Sep 2011
    Location
    New Castle, PA
    --
    1,134
    Strokers on these bikes are called squash-rod strokers. No plate needed. Not sure how familiar you are with them.
    Heres how I explain it.
    The crank pin is moved out 3mm so that you get 3 up and 3 down more. BUT, if you had 3 up extra, the piston would crash into the head/valves. So, they (powroll) heat up the con rod and squish it down 3mm. So, now the stroker goes up 3mm but the rod accounts for the 3mm and the piston goes into the same place at TDC. Now though, the piston is going 6mm further down than stock (3mm from crank, 3mm from rod). So, to fix that, they flycut the piston. The bottom of the piston is shaved so that it will clear the crank.
    I have a 212cc stock bore stroked motor that started as a 192cc 200x motor. I'm not sure as to whether the same mods will work on the 185s. If the stroke on the 185s is the same but they just made it a smaller bore than you should be good to go in that direction. However, if Honda made the stroke shorter on the 185s, then the powroll stroker is not an option as far as I am concerned.
    I got my stroker from Powroll Performance in Oregon. Look them up and call them if you're interested. Their customer service is an abomination, but if you call repeatedly ( I try once every hour) then you should be able to reach them and talk about a 185s motor stroker. A 200x stroker complete swap (you send them your crank, they modify it and send it back with new bearings and other things) will run about $500 just by itself.
    You may also want to give Mickey of Four Stroke Tech a call (fourstroketech.net) and see what he says as far as mods for a 185s. Great guy.
    1983 212x "Mickey Dunlap" Powroll TT Trike -Blue frame, Supertrapp (looking for a Powroll DD), WEB Stage II cam, Powroll 6mm stroker, Wiseco 10.25:1 piston stock bore, ported, polished, +2 Swinger,White low-pros and 250R front fender, BAPP rear shock, Powroll Decals, NOS Carlisle R/A's

    Gone:
    '83 185s, '86 200x, '70's Full Suspension Hi-Performance ATC RD400,

  10. #10
    Join Date
    Apr 2011
    Location
    Superior WI
    --
    92
    Well I should mention that I have a 200 top end on a 185 lower end, and the stroke between the two must be the same, (the only reason i have a 185 lower end is because its all down for the shifting pattern I personally dont like shifting up lol.) How did you go from a 192cc to a 212?!?! The only piston I found anywhere near that big is a 204cc and thats really punched out! very nice 212x by the way!

    EDIT I looked in my shop manual for 185 then the 200x both have the 57.8mm stroke
    Last edited by Honda_ATC; 02-24-2014 at 10:37 PM.
    Trikes (sold)
    1984 200s
    1982 185s
    1983 200x (Bought her back ) (now sold again)
    1984 200x
    1981 185s
    own currently
    1985 250sx
    1983 185s (2)
    1982 185s
    Mini bikes
    1979 KV 75

    "If the world ended all that would be left is trail pros"

  11. #11
    Join Date
    Sep 2011
    Location
    New Castle, PA
    --
    1,134
    Stock bore and 6mm stroker = 212cc. You can push it to 218 using a 66mm bore but I did not.
    It would be the cylinder that matters, not the top end. I'm sure that someone has specs on a 185s but I know that a 200x stock stroke is 57.8mm. Bore is 65.0mm
    Thanks for the compliment, its all apart right now since I have another project going for it right now.
    1983 212x "Mickey Dunlap" Powroll TT Trike -Blue frame, Supertrapp (looking for a Powroll DD), WEB Stage II cam, Powroll 6mm stroker, Wiseco 10.25:1 piston stock bore, ported, polished, +2 Swinger,White low-pros and 250R front fender, BAPP rear shock, Powroll Decals, NOS Carlisle R/A's

    Gone:
    '83 185s, '86 200x, '70's Full Suspension Hi-Performance ATC RD400,

  12. #12
    Join Date
    Sep 2011
    Location
    New Castle, PA
    --
    1,134
    So I saw your edit and it looks like a stroker may work. By no means am I an expert on the 185s so you'll want to contact Powroll, Four Stroke Tech, or shortline10 like you have been doing and see what he/they say.
    1983 212x "Mickey Dunlap" Powroll TT Trike -Blue frame, Supertrapp (looking for a Powroll DD), WEB Stage II cam, Powroll 6mm stroker, Wiseco 10.25:1 piston stock bore, ported, polished, +2 Swinger,White low-pros and 250R front fender, BAPP rear shock, Powroll Decals, NOS Carlisle R/A's

    Gone:
    '83 185s, '86 200x, '70's Full Suspension Hi-Performance ATC RD400,

  13. #13
    Join Date
    Apr 2011
    Location
    Superior WI
    --
    92
    Sounds great thanks for all the contacts and the time !!
    Trikes (sold)
    1984 200s
    1982 185s
    1983 200x (Bought her back ) (now sold again)
    1984 200x
    1981 185s
    own currently
    1985 250sx
    1983 185s (2)
    1982 185s
    Mini bikes
    1979 KV 75

    "If the world ended all that would be left is trail pros"

  14. #14
    Join Date
    Apr 2011
    Location
    Superior WI
    --
    92

    185s

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    For anyone who cares this is the trike that the mods are being done on
    Trikes (sold)
    1984 200s
    1982 185s
    1983 200x (Bought her back ) (now sold again)
    1984 200x
    1981 185s
    own currently
    1985 250sx
    1983 185s (2)
    1982 185s
    Mini bikes
    1979 KV 75

    "If the world ended all that would be left is trail pros"

  15. #15
    Join Date
    Aug 2010
    Location
    Centerview, MO
    --
    479
    Nice bike. I may be building a 185s in the near future as I just completed my aftermarket front suspension. I also just had a 185s given to me I just need to go get it. Good luck on your build.
    1986 Honda 200x 1985 Honda 200x x3 1974 Honda atc90 1979 Honda atc110 1987 Honda atc125m1977 Honda atc90 x2 1981 Honda atc110 1983 Honda atc110 superior blue 1984 Honda atc250r x2 1986 Honda atc350x 1984 Honda atc auto x 1982 Honda atc70 1985 Honda atc70 1983 Honda atc200e big red


    YEAH I LIKE HONDA

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