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Thread: '84 200ES Big Red Trouble Downshifting

  1. #1
    tvpierce is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Apr 2013
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    157

    '84 200ES Big Red Trouble Downshifting

    Had the clutch adjusted properly. The transmission would upshift flawlessly, but would not downshift.

    Now I have the right side cover off, and can see the shift mechanism as I work the shift lever. (I can upload a video if it would help.) On the upshift, everything works like clockwork: The shift mechanism ratchets the drum stopper and the gear advances. But on the downshift, the mechanism doesn't seem to be able to lift high enough to ratchet the drum stopper back to engage the lower gear.

    If I fiddle and fuss with it, I can sometimes get it to upshift a gear, but not reliably.

    The shift mechanism doesn't look worn or bent, nor does the stopper. Could something be bent on the shift lever side?

    Any advice is appreciated.

    Thanks!

  2. #2
    Join Date
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    The shifter star is most likely worn out .
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  3. #3
    tvpierce is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Apr 2013
    Location
    Maine
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    157
    Quote Originally Posted by shortline10 View Post
    The shifter star is most likely worn out .
    I don't have it out yet, but it doesn't look worn.

    Click image for larger version. 

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