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Thread: 1985 Honda 200x clutch problems

  1. #1
    Join Date
    Jun 2013
    Location
    rochester ny
    --
    3

    1985 Honda 200x clutch problems

    I have a 1985 Honda 200x when I pull the clutch in, the clutches do not disengage but I can see the springs push in when I look into the hole where the oil dip stick goes. I can't figure out what would cause this. Can anyone help?

  2. #2
    Join Date
    Nov 2006
    Location
    Tulare, California
    --
    719
    Maybe the fiber disks are sticking to the plate disks??
    Current Bike:
    1985 Honda 350X

    Bikes owned:
    1984 Honda 200X
    1982 Honda 250R
    1985 Honda 350X x3
    1985 Honda 250R x2
    1985 Honda 500X

  3. #3
    Join Date
    Jul 2009
    Location
    South Florida
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    6,787
    If the bike hasn't run in a while the plates get stuck to each other . Run the motor be patient and it should free up after a few minuets .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

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  4. #4
    Join Date
    Jun 2013
    Location
    rochester ny
    --
    3
    Thanks I will go let it run and see what happens

  5. #5
    Join Date
    May 2009
    Location
    S.E. Michigan
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    1,251
    If running it a bit doesn't free things up, then the clutch may need some attention. The clutch basket fingers can get notches in them from the repeated pounding they receive from the tabs on the clutch plates. When you pull in the clutch handle, the clutch plates get stuck in these notches and keep some amount of pressure on each other, giving some drag. THe fix is to file the grooves in the clutch basket smooth. It takes a bit of work, but is the way to fix a hanging clutch (assuming everything is adjusted correctly).

    Another question: how are you determining that the clutch isn't disengaging? Is the machine on the ground and moving forward, or do you just have the rear wheels in the air on a stand? The reason I ask is that if the wheels are free in the air, it isn't uncommon that the wheels may spin a bit even with teh clutch pulled in.
    - Frank

    1984 200ES Big Red
    1985 350X (x2)
    1986 350X
    1986 250SX
    1984 Auto-X
    1984 ATC70
    1985 ATC70

  6. #6
    Join Date
    Jun 2013
    Location
    rochester ny
    --
    3
    Its on the ground

  7. #7
    Join Date
    Oct 2013
    Location
    Wherever I May Roam
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    3,757
    Sorry but if the clutch basket is notched, get a different one. Filling a clutch basket is pointless.

    It will cause you to have a noisy, clattering clutch and it will wear out again in no time anyway, because now you have slop and free play for the clutch to gain velocity on before it smacks the fingers on the basket every time you hit the throttle.

    People do file them, but its not a fix, just a temporary patch job.

    If the clutch isn't working properly, and you can't get the adjustment to help the issue, then its time to take the clutch out and inspect it, not just go ride it and see what happens.

    Do this stuff the right way for crying out loud.

  8. #8
    Join Date
    Jan 2011
    Location
    Brazil, Indiana
    --
    2,087
    My 85 does the same thing if it sits for a while. Best advice I can give you, is to point it in a safe direction, wear a helmet, rev it up, and be ready to go when you shift it into gear.
    my feedback thread http://www.3wheelerworld.com/showthr...-hoosierlogger


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    Quote Originally Posted by fabiodriven View Post
    Ya'll are the biggest bunch of whining b!tches I've seen in my entire life.
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