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Thread: Honda 250 sx petcock repair question. ( Rivet drilling and size of o-ring)

  1. #1
    Join Date
    Sep 2010
    Location
    Maine
    --
    463

    Honda 250 sx petcock repair question. ( Rivet drilling and size of o-ring)

    I have a leaking petcock on my 250 sx when i put it on reserve. I have 2 of these original ones and plan on trying to drill out the rivets carefully and find the right size o ring after so maybe i can ride it Sunday...Just looking for a thread on it and some tips from people who have done this...Do you also drill the rivets out while the petcocks in place on the gas tank so someone can hold it steady...I have a vice but seems like it would get squished....Thanks
    Current Trikes
    2 1985 Honda 250sx
    1985 Big Red
    2 1983 YTM 200k's. 1 for parts.
    KLT 250 Prairie
    1982 Honda 185 - Waiting to be saved
    1985 125m Parts Machine

    Still on the hunt for a 1986 350x and 250r.

  2. #2
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,802
    Its usually not the O ring that goes bad but the wafer seal .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  3. #3
    Join Date
    Sep 2010
    Location
    Maine
    --
    463
    It drips out as soon as you turn from off to reserve right out the crack...
    Current Trikes
    2 1985 Honda 250sx
    1985 Big Red
    2 1983 YTM 200k's. 1 for parts.
    KLT 250 Prairie
    1982 Honda 185 - Waiting to be saved
    1985 125m Parts Machine

    Still on the hunt for a 1986 350x and 250r.

  4. #4
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,802
    If you can get it apart the seal needed is the same seal as an 87 trx250r petcock and it's still available threw honda .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  5. #5
    Join Date
    May 2009
    Location
    S.E. Michigan
    --
    1,251
    Here is my rebuild thread. It is for a 350x petcock, but the 250sx is identical except for the length of the tube (which doesn't change how to rebuild it or the parts you'll need).

    Check it out here:
    http://www.3wheelerworld.com/showthr...d-Step-By-Step
    - Frank

    1984 200ES Big Red
    1985 350X (x2)
    1986 350X
    1986 250SX
    1984 Auto-X
    1984 ATC70
    1985 ATC70

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