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Thread: Tri Z clutch arm problem - help needed!

  1. #1
    Join Date
    May 2014
    Location
    ottawa ontario
    --
    17

    Tri Z clutch arm problem - help needed!

    Hey all, I just got an 86 Tri Z 250, the clutch arm on the crank case is really sloppy and loose. Is it possible to fix this from the outside or do i have to split the crank case and get in there?

    Thanks!

    Louie
    www.powermodz.com

  2. #2
    Join Date
    May 2013
    Location
    Quebec, Canada
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    134
    Hi, you don't need to split the cases but you need to remove the clutch cover to access the pushrod adjustment. The clutch arm comes out strait up, all you have under there is a seal and needle bearing. http://www.partzilla.com/parts/searc...TCH/parts.html

  3. #3
    Join Date
    May 2014
    Location
    ottawa ontario
    --
    17
    ah ok - that makes sense now, just have to get that bearing out - seems destroyed. I'll look at it tomorrow.

    thanks!

  4. #4
    Join Date
    Jun 2014
    Location
    texas
    --
    42
    Quote Originally Posted by PowerModz View Post
    Hey all, I just got an 86 Tri Z 250, the clutch arm on the crank case is really sloppy and loose. Is it possible to fix this from the outside or do i have to split the crank case and get in there?


    Thanks!

    Louie
    www.powermodz.com
    Hope this helpsClick image for larger version. 

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  5. #5
    Join Date
    May 2014
    Location
    ottawa ontario
    --
    17
    Thanks for that, I pulled the motor and took the rod out - the arm lifted out easily and i also pulled the arm bearing cage out - with no needle bearings in it - so they are rolling around in the case! This machine was sevrerly abused so I might just put a different motor in it - any ideas which other engines fit?

    Thanks!

  6. #6
    Join Date
    Jun 2014
    Location
    texas
    --
    42
    Quote Originally Posted by PowerModz View Post
    Thanks for that, I pulled the motor and took the rod out - the arm lifted out easily and i also pulled the arm bearing cage out - with no needle bearings in it - so they are rolling around in the case! This machine was sevrerly abused so I might just put a different motor in it - any ideas which other engines fit?

    Thanks!
    No ideas on a swap, but if you go back with a z motor you want to make sure its an 86, only year with a six speed!

  7. #7
    Join Date
    Sep 2010
    Location
    Grand Rapids, MI
    --
    522
    Quote Originally Posted by JTHOMAS View Post
    No ideas on a swap, but if you go back with a z motor you want to make sure its an 86, only year with a six speed!
    Nothing wrong with the 85 or 85 1/2 5 speed .. just geared a little differently... Different sprockets can surely make up the difference..
    Gunter glieben glauchen globen

    The Good:
    1985 1/2 Tri-Z - Daily Rider - Pretty much stock ( wink )
    1985 1/2 Tri-Z - Custom Black & Gold, Top mount plastic tank, custom 3D printed airbox, Banshee shock
    1985 Tri-Z - Rider restore in process

    The Bad:
    1988 TRX250R with 86 ATC 250R Motor and Swinger - Screamer!

    The Ugly:
    1993-ish Banshee / 2003 Motor by VSR in Belding, MI - Duner Fun!!
    2000-ish Banshee / Motor by RDZ Racing in Fowlerville, MI - Another Duner!

  8. #8
    Mosh is offline I'm the one with all the 2 stroke around here! The day begins with 3WW
    Join Date
    Jun 2005
    Location
    na
    --
    5,702
    The bearing and seal is like 20$. If it where me and it runs good I would throw em in change the oil and put a magnetic drain plug in and run it. If nothing else the cases for the 83-86 yz 250 were all the same and your 6 speed parts will drop right in. Even the 85 z cases will hold the 86 trans. The dirtbike cranks and jugs were different though.
    Here is where my long useless list of stuff nobody cares about should go...


    Proudly NOT a member of

    "Team on the Teat"

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