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Thread: 84 yamahauler clutch

  1. #1
    Join Date
    Sep 2012
    Location
    Trafalgar, Indiana
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    70

    84 yamahauler clutch

    How do I get the clutch carrier assembly and the clutch housing off of the crankshaft? It appears to have threaded holes but I can't find any bolts that fit it. Any one know what size bolt fits it or do I just put a three jaw puller behind the housing and pull both off at once? Click image for larger version. 

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    trikes:

    1982 Honda ATC110
    1984 Yamaha 200el Yamahauler
    1985 Honda ATC250r
    1985 Honda ATC350X

    truck:
    1951 Chevrolet 3600
    1950 Chevrolet 6400

  2. #2
    Join Date
    Jan 2009
    Location
    ohio
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    1,767
    it should slide right off if I remember right. Are you trying to pull the inner assembly off first or it and the drum at the same time? I think there is a indentation in the clutch drum to clear the primary drum gear.
    If its on the internet its got to be true they can't put any lie's on the internet

  3. #3
    emmie357's Avatar
    emmie357 is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Jul 2013
    Location
    Upstate NY
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    214
    Quote Originally Posted by big specht View Post
    it should slide right off if I remember right. Are you trying to pull the inner assembly off first or it and the drum at the same time? I think there is a indentation in the clutch drum to clear the primary drum gear.
    Yup, there are two notches on the secondary's housing, one can be clearly seen facing up in the photo provided, the other is on the opposite side. Rotate the clutch just about 90 degrees until that notch allows the primary's teeth to pull out. If I remember correctly you can see what I mean if you look behind the primary with a flashlight and rotate the clutches.
    84 YTM200E "yamahauler"
    85 YTM200
    85 KXT250 Tecate

  4. #4
    Join Date
    Mar 2013
    Location
    Wausau, WI
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    147
    Yep just did mine last weekend, line the notch in the secondary up with the shaft on the primary. It should slide right off.

  5. #5
    Join Date
    Sep 2012
    Location
    Trafalgar, Indiana
    --
    70
    Thanks guys, I'll have to try that when I get home. I didn't think it would be that easy. I tore down a 327 small block the other night that had been sitting for 8 years without any oil in it. Every part inside it had to be beaten out. It took an 8 pound sledge and a steel concrete spike to drive the pistons out. Sliding a pulley off should be a piece of cake.
    trikes:

    1982 Honda ATC110
    1984 Yamaha 200el Yamahauler
    1985 Honda ATC250r
    1985 Honda ATC350X

    truck:
    1951 Chevrolet 3600
    1950 Chevrolet 6400

  6. #6
    hogmuffin's Avatar
    hogmuffin is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Jun 2011
    Location
    Dallas, TX
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    341
    I did one of these a few months ago on my 85 200ERN. You do need to line the clutch up, but mine was siezed on pretty tight. It took some gentle persuasion with a brass to get it to pop off.
    1985 KLT 160
    1985 YTM 200ERN
    1984 YT 60

    Reproduced KLT 160, 110 decals for sale
    Reproduced YTM200ERN decals for sale
    http://www.3wheelerworld.com/album.php?albumid=2655

    Feedback thread: http://www.3wheelerworld.com/showthr...uffin+feedback

  7. #7
    Join Date
    Sep 2012
    Location
    Trafalgar, Indiana
    --
    70
    Got it put back together last night. Had to smack the crankshaft with a splitting maul to knock the front pulley loose. Made a huge difference so far just driving around the yard but it needs some hill climbing and log pulling to be sure it was money well spent. I even splurged and bought a new oil filter for it. I'm pretty sure the one that was in it was the original.
    trikes:

    1982 Honda ATC110
    1984 Yamaha 200el Yamahauler
    1985 Honda ATC250r
    1985 Honda ATC350X

    truck:
    1951 Chevrolet 3600
    1950 Chevrolet 6400

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