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Thread: atc250es shifter problem

  1. #1
    Join Date
    Feb 2004
    Location
    Hampton, Virginia, C.S.A.
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    2,664

    atc250es shifter problem

    ok so i was riding my bigred in the snow a couple of days ago and all of a sudden the shifter felt like it was loose on the shaft. i was having to pull it way up to get it in first and all the way down to the foot peg to get in reverse. sometimes it would not go in reverse. i checked the shifter and it is tight on the splines. i remember a while back someone describing a similar problem but i couldnt find the thread. any ideas? i have not checked clutch adjustment yet because it is very cold out and i dont have a indoor place to work. just trying to get some ideas before i go out in the cold
    current rides
    82' ATC110
    85' ATC310R
    85' ATC250R
    85' ATC250ES
    16' brute force 750

  2. #2
    Join Date
    Oct 2002
    Location
    Northeast
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    17,460

    Cool

    Pull off the left cover and you'll find the problem. It's always external linkage posts/springs/dowels blah blah blah but you'll find it there. I have had 100 motors apart and never found bent shift forks or a bad drum etc. etc. Bad gears when guys left out a thrust washer or didn't line up an oil orifice, but that's the mechanics fault.

    Of course if the main clutch is slipping, just try the adjustment 1st. But any hang ups or no-shifts is found under that cover.

    Numerous parts in there come loose or break off; Very common and cheap easy fix......
    Last edited by Dirtcrasher; 02-24-2015 at 08:43 PM. Reason: More to say.............
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  3. #3
    Join Date
    Feb 2004
    Location
    Hampton, Virginia, C.S.A.
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    2,664
    Quote Originally Posted by Dirtcrasher View Post
    Pull of the left cover and you'll find the problem. It's always external linkage posts/springs/dowels blah blah blah but you'll find it there.

    Of course if the main clutch is slipping, just try the adjustment 1st. But any hang ups or no-shifts is found under that cover.

    Numerous parts in there come loose or break off; Very common and cheap easy fix......
    yes once it goes in gear its fine. no slip at all. i was just worried it was going to be internal and require case spiltting
    current rides
    82' ATC110
    85' ATC310R
    85' ATC250R
    85' ATC250ES
    16' brute force 750

  4. #4
    honda4h's Avatar
    honda4h is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Oct 2010
    Location
    ottawa ontario
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    361
    it's the pin your shift spring rests on it's likely broke if you have a sloppy shifter

  5. #5
    Join Date
    Jan 2009
    Location
    Hyndman PA
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    1,905
    Yep , just put one in mine today. Good thing is a small screw driver spun it right out. Half hour and a new bolt/pin and back on the road.

  6. #6
    Join Date
    Feb 2004
    Location
    Hampton, Virginia, C.S.A.
    --
    2,664
    Quote Originally Posted by Mickey Dunlap View Post
    Yep , just put one in mine today. Good thing is a small screw driver spun it right out. Half hour and a new bolt/pin and back on the road.
    yup found the same problem today. i got mine out with a small screw driver too. i was worried when i first saw it lol
    current rides
    82' ATC110
    85' ATC310R
    85' ATC250R
    85' ATC250ES
    16' brute force 750

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