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Thread: Headlight Wire/Socket and Ignitioin Switch Wire Length? All modes wanted!

  1. #1
    Join Date
    Apr 2012
    Location
    USA
    --
    4,129

    Headlight Wire/Socket and Ignitioin Switch Wire Length? All modes wanted!

    I'm looking to build a small database that holds the headlight wiring details for most machines (all 3 wheelers). I'm looking for wire length (socket base to wire harness plug), and a clear photo of both ends. I'll start with a 350x headlight socket since I have one on hand. The ultimate goal is to reproduce most models, I found a part source for the sockets fairly cheap but oem quality for lights that have the same style socket as the 350x (and a ton of other machines, tri-z and such).


    Part numbers I need photos of:

    33120-292-672 - 1980 ATC185 (same as 1974 CB450) Seems to be an oddball year and can't find any pics online
    33130-943-003 - 79-80 atc110
    33130-958-013 - 81-82 atc110, 81-83 atc185s/200, 200m, big red 200
    33130-943-013 - 83-85 atc110, 84-85 atc125m, 84-86 200s, 85-86 trx125
    33130-HB6-000 - 86-87 atc125m, 86-88 trx200sx
    32120-HA6-000 - 250sx

    ALL Yamaha, Suzuki, Polaris, and Kawasaki 3 wheelers, I don't know the models the best to list them off sadly . There are only a few different sockets per machine, much more interchangeable vs Honda

    Machines I'm done with:
    350x
    atc90
    250es big red

    Here is what I have so far, not sure of a better way to post it, so it will just be an image for now. I'm planning to upload a simple page to view this info on, on my atv interchange site.

    Last edited by ps2fixer; 10-27-2015 at 03:39 PM. Reason: Title update

  2. #2
    Join Date
    Apr 2012
    Location
    USA
    --
    4,129
    1985 atc350x
    7.5 inches long with 3 wires all solid colors, white, green, blue
    Attached Thumbnails Attached Thumbnails DSCN2841.JPG   DSCN2842.JPG   DSCN2843.JPG  
    Last edited by ps2fixer; 10-21-2015 at 12:44 PM.

  3. #3
    Join Date
    Apr 2012
    Location
    USA
    --
    4,129
    Still looking for any help with this. Each part number I can get measurements on saves me the money of buying it myself . I'll probably start buying some of the PX15D ones slowly over time (350x style) since I know I have a solid source for the sockets in OEM quality.

  4. #4
    Join Date
    Apr 2012
    Location
    USA
    --
    4,129
    I'm also interested in info relating to ignition switches, 3 and 4 wheeled. I'm still building the database but here is the general info I need, the internal switching I only need for non-honda machines as the service manuals are not so easy to find.

    Wire length (bottom of ignition switch to tips of the longest wire)
    Wire colors
    Photo works best for the harness plug, I basically need to see which plug it is and where the wires go to in the plug, bullet connectors are the easiest to see
    Internal switch (I have the service manual for most hondas, but Yamaha etc I don't. Need off connections vs on such as honda generally is Black + Green @ off , and red + yellow/red @ on.)
    Switch body diameter (This is the part that goes though the dash hole, the smaller models have one that is around 1 inch, the 250es/250sx have a larger one)

    Machines I don't need info on:
    Big Red (I have all models covered)
    250sx
    85-86 trx250
    83-84 125m
    84 200m

    I'm going to update the title of the thread. If you need an intensive, I can pay $5 per set of measurements on a part, but funds are somewhat limited.

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