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Thread: Need help with fuel pump

  1. #1
    Join Date
    Oct 2008
    Location
    Reedsport Oregon
    --
    856

    Need help with fuel pump

    I have a vacuum operated fuel pump on my zuki 185. i rebuilt it but it still has issues (can see it has trouble keeping fuel in line through clear fuel filter) is there a aftermarket pump thats vacuum operated i can use? theres no new oem available and ebays used ones are junk, i tried one already.
    any help is appreciated, my bike runs fine if i hold the tank above the carb and let it gravity feed without the fuel pump system...
    Suzuki ALT 50: Skeeter
    Suzuki ALT 50: full suspension kit: the grasshopper
    Suzuki ALT 125: The Toad
    Suzuki ALT 160: Was a Quad runner 160: The Tri-Runner
    Suzuki ALT 185: The Warthog
    1979 Subaru brat: daily driver almost 400k runs strong

    NEED ALT 50 SEAT PAN

  2. #2
    Join Date
    Oct 2008
    Location
    Reedsport Oregon
    --
    856
    i forgot to state i already put a rebuild kit in it and it did not work.
    Suzuki ALT 50: Skeeter
    Suzuki ALT 50: full suspension kit: the grasshopper
    Suzuki ALT 125: The Toad
    Suzuki ALT 160: Was a Quad runner 160: The Tri-Runner
    Suzuki ALT 185: The Warthog
    1979 Subaru brat: daily driver almost 400k runs strong

    NEED ALT 50 SEAT PAN

  3. #3
    Join Date
    Aug 2014
    Location
    South Louisiana
    --
    1,915
    Are you sure that the vacuum port isn't clogged and that it is pulling a suficient vacuum?
    "Roll on 3"

    RIP Ol' Deuce

    "Long Live the ATC"
    Building: ATCr125x
    Riding: ATC200sx
    "I am not a mechanic, mechanics get paid for this. I do it because I enjoy it."

  4. #4
    Join Date
    Oct 2008
    Location
    Reedsport Oregon
    --
    856
    Quote Originally Posted by Jmoozy27 View Post
    Are you sure that the vacuum port isn't clogged and that it is pulling a suficient vacuum?
    yes, wish it was that simple, just need to find a different pump altogether, the zuki one is obsolete
    Suzuki ALT 50: Skeeter
    Suzuki ALT 50: full suspension kit: the grasshopper
    Suzuki ALT 125: The Toad
    Suzuki ALT 160: Was a Quad runner 160: The Tri-Runner
    Suzuki ALT 185: The Warthog
    1979 Subaru brat: daily driver almost 400k runs strong

    NEED ALT 50 SEAT PAN

  5. #5
    Join Date
    Mar 2007
    Location
    Texas
    --
    5,045
    well what if you took it off and went straight to the carb from the tank?
    ________________
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  6. #6
    Join Date
    Aug 2014
    Location
    South Louisiana
    --
    1,915
    Or just got a different tank and petcock that doesn't require the pump.
    "Roll on 3"

    RIP Ol' Deuce

    "Long Live the ATC"
    Building: ATCr125x
    Riding: ATC200sx
    "I am not a mechanic, mechanics get paid for this. I do it because I enjoy it."

  7. #7
    Join Date
    Apr 2013
    Location
    snyder texas
    --
    456
    These tanks are below the carb by the right rear tire. Wonder if a mikuni like is used on a race kart could be used ??
    you know whats right therefore you know what is expected

  8. #8
    Join Date
    Oct 2008
    Location
    Reedsport Oregon
    --
    856
    tanks too low to eliminate a pump
    Suzuki ALT 50: Skeeter
    Suzuki ALT 50: full suspension kit: the grasshopper
    Suzuki ALT 125: The Toad
    Suzuki ALT 160: Was a Quad runner 160: The Tri-Runner
    Suzuki ALT 185: The Warthog
    1979 Subaru brat: daily driver almost 400k runs strong

    NEED ALT 50 SEAT PAN

  9. #9
    RUNMEDOWN is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Jun 2006
    Location
    Omaha Nebraska
    --
    321
    Fuel pump for an FL250 may work
    85 ATC110 - The Greatest ATC of all time - (My First - new in 85)
    83 FL250 - Odyssey w/420cc - SOLD
    82 185s -10.25:1 piston, Full 200x upper, Goki Electric start - SOLD
    84 200x - Auto-X - Weisco Hi-comp, Cam'd, Bassani'd, Westcoast swinger, -SOLD
    82 200E Big Red -SOLD
    85 ATC250ES Big Red - Snow Plow !

  10. #10
    Join Date
    Oct 2015
    Location
    Chapman KS
    --
    30
    early Kawasaki KLT250's had vacuum pump before they went to electric. part # 49040-1002 most places say obsolete but i was able to find a few searching. might work?
    1978 ATC 70
    1978 ATC 90
    1984 200 es Big Red
    1984 200x
    1985 250sx
    1985 350x

  11. #11
    Join Date
    Apr 2011
    Location
    Mexico
    --
    9,014
    One of these should do the trick.

    http://www.ebay.com/itm/Genuine-Miku...tWbsUq&vxp=mtr

  12. #12
    Join Date
    Oct 2008
    Location
    Reedsport Oregon
    --
    856
    Quote Originally Posted by el camexican View Post
    awesome, thanks!!!!! Good lookin out im ordering it right now!!
    Suzuki ALT 50: Skeeter
    Suzuki ALT 50: full suspension kit: the grasshopper
    Suzuki ALT 125: The Toad
    Suzuki ALT 160: Was a Quad runner 160: The Tri-Runner
    Suzuki ALT 185: The Warthog
    1979 Subaru brat: daily driver almost 400k runs strong

    NEED ALT 50 SEAT PAN

  13. #13
    Join Date
    Feb 2015
    Location
    Cairo NY
    --
    55
    A briggs and Stratton pump, like the vanguard v-twins use, may work too. Every mower dealer should have them, tho that mikuni looks better. I just put one of the briggs pumps on an onan powered welder- using just crankcase pulsations, it pumps well, and the pressure is not too high like the aftermarket electric pumps would be.

  14. #14
    Join Date
    Sep 2010
    Location
    NEPA
    --
    7,049
    The one El posted will work. But be sure you have the vacuum line and fuel line routed UNDER the frame rail. A lot of guy srun them accidentally on top, put the seat on,wala, no fuel. Popular mistake.
    Please help those who cannot help themselves.

    ALWAYS buying Museum quality machines,3 and 4 wheels. And any and ALL ,NOS parts,EVERY brand.

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