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Thread: Stripped Drain Plug

  1. #1
    JMiller's Avatar
    JMiller is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Stripped Drain Plug

    Does anyone know what I can do to fix a stripped drain plug? I just got done rebuilding my motor and theres no way that i"m going to split the cases again. Please Help! Any suggestions?
    Current Rides:
    '87 Tecate 3
    '84 Tecate 3

  2. #2
    Join Date
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    I have used helicoils on cars but i don't see why i wont work on your trike.
    1985 YAMAHA TRI-Z 250 sold

    2006 YFZ 450

  3. #3
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    I also had that problem with my tecate, I installed a helicoil.. Bad news is, probably no matter what you do (helicoil or tap it to bigger size) chips are going to get in the tranny.... I did mine when I had the cases split....
    2004 Kdx200

    2005 sv650s

  4. #4
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    Never tryed it but just a thought...You could drill a hole about halfway through it, put a bolt in the hole and weld the bolt on there and use the head on it to take that one out and replace it.
    1985 Honda 350X - a lot of performance stuff, everything but a cam, hope to get one soon
    1984 Honda 200ES
    198? Yamaha YT60 Tri-Zinger
    TrikeFest '04 & '07 Survivor

  5. #5
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    I also stripped the oil drain plug out on my Foreman this past summer. It really sux. But, we got the next size bigger self-tapping bolt and I hope to put that in it tomorrow depending on the weather (cold and snow/sleet)

    Biggest thing I'm concerned about is metal shavings in the engine....I will probably pour a quart of cheep oil through it to try and flush the bigger stuff out before fillin it up....
    [20:55] <waterpumper> putting a racing pipe on a Foreman is like putting a high dollar bikini on a 400 pound chick...just because it fits doesn't mean it looks cool

  6. #6
    Join Date
    Jan 2004
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    i would split the cases and put a helicoil in it , i had to do it on my 85 . if you dont split the cases that rebuilt engine might be wasted!!!!
    take the extra time do it right , it stinks but i bet you will have a more reliable engine .all it takes is one small metal filing and its back to the garage and digging into the wallet.

  7. #7
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    Ohhh. Well my answer was pretty dumb. I thought you meant it was rounded off.
    1985 Honda 350X - a lot of performance stuff, everything but a cam, hope to get one soon
    1984 Honda 200ES
    198? Yamaha YT60 Tri-Zinger
    TrikeFest '04 & '07 Survivor

  8. #8
    jay is offline First Time Rider Arm chair racerNew to the board
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    i guess the previous owner of my 250sx had the same problem. they got an oil plug that i have seen on toyotas that is a rubber plug and it is pushed in with a screw driver. it kind of looks like a nipple. works on mine and doesn't leak
    see ya
    jay
    (jbrd158)
    recently traded 83? 250r, traded for another 85 250sx
    85 250sx( now a parts bike)
    83 yt175

  9. #9
    Join Date
    May 2002
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    It dependson what size bolt was in there to begin with. My BIGRED had a stripped oil bolt I replaced it with one from a LT250R, honda was 12mm (i think) and the Suzuki was 14mm. Drill it out and tap it and you will be ready to go! Mine is holding up great.
    Sam from Florida
    1985 BIGRED $ 200X

  10. #10
    Join Date
    Dec 2002
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    if you don't want to split the case which i'm SURE you don't try one of those rubber freeze plugs for a car they tighten up pretty good and ya just might be able to find one that size.

  11. #11
    YAMAHA_Jim's Avatar
    YAMAHA_Jim is offline 4 Motos, 3 Wheels, 2 Classes, 1st Place Arm chair racerJust too addicted
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    at first i wasnt sure if he meant the threads were stripped or the bolt head. I see you guys answered for both though
    I rounded off my blaster drain plug a day before my first race, I ended up grinding a flat surface on the bolt,drilled about 1/2 to 5/8" through the bolt and removed it w/ an EZ out.

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