Results 1 to 9 of 9

Thread: 83 Honda ATC200E strange noise when turning over

  1. #1
    Join Date
    Feb 2016
    Location
    Stellenbosch, South Africa
    --
    192

    83 Honda ATC200E strange noise when turning over

    Hi guys, hope someone can help, I picked up this 83 ATC200E, not running due to CDI issues according to the previous owner, changed out the coil and the CDI, I haven't try to start it up yet as I get this strange noice when turning it over ..... https://youtu.be/dkRStTUrj_U ...... don't wanto start it up if this can cause harm. Any ideas?
    1983 Honda ATC250R
    1983 Honda ATC200E BIG RED (sold)
    1984 Honda ATC200E BIG RED
    1984 Honda ATC200X (sold)
    1985 Honda ATC70 x 3
    1985 Honda ATC250ES BIG RED
    1986 Honda ATC250ES BIG RED
    1988 Honda ATC250ES BIG RED
    1995 Honda Frankentrike 50cc 2-stroke
    2001 Honda TRX90
    2004 Honda TRX300EX (sold)
    2008 Honda TRX250TM
    1976 Suzuki RV90M (sold)
    1967 Vespa Primavera 125
    1958 Massey Ferguson 35

  2. #2
    Join Date
    Feb 2016
    Location
    Georgia
    --
    66
    my first response is "yikes!" Hard to say from a video but rod bearing comes to mind.

  3. #3
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,810
    That recoil pulls way to easy like you have no compression . Time to pull the motor and pull the top end off to inspect the issues .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  4. #4
    Join Date
    Oct 2013
    Location
    Wherever I May Roam
    --
    3,757
    My money is on piston to valve contact.

    Might be a mistimed cam or worse.

  5. #5
    Join Date
    Feb 2016
    Location
    Stellenbosch, South Africa
    --
    192
    One thing I did notice when the carb and exhaust was off is that is blows out the carb end of the head, more than one the exhaust end when I pull the recoil ... could it be that the timing is just way off?
    1983 Honda ATC250R
    1983 Honda ATC200E BIG RED (sold)
    1984 Honda ATC200E BIG RED
    1984 Honda ATC200X (sold)
    1985 Honda ATC70 x 3
    1985 Honda ATC250ES BIG RED
    1986 Honda ATC250ES BIG RED
    1988 Honda ATC250ES BIG RED
    1995 Honda Frankentrike 50cc 2-stroke
    2001 Honda TRX90
    2004 Honda TRX300EX (sold)
    2008 Honda TRX250TM
    1976 Suzuki RV90M (sold)
    1967 Vespa Primavera 125
    1958 Massey Ferguson 35

  6. #6
    Join Date
    Feb 2016
    Location
    Stellenbosch, South Africa
    --
    192
    Another thing I just thought of, I don't think it made that sound when I first got it, I might be wrong but can't be 100% sure ... I did however adjust the valves over the weekend .... could it be that I did this wrong and now have valve to piston contact?
    1983 Honda ATC250R
    1983 Honda ATC200E BIG RED (sold)
    1984 Honda ATC200E BIG RED
    1984 Honda ATC200X (sold)
    1985 Honda ATC70 x 3
    1985 Honda ATC250ES BIG RED
    1986 Honda ATC250ES BIG RED
    1988 Honda ATC250ES BIG RED
    1995 Honda Frankentrike 50cc 2-stroke
    2001 Honda TRX90
    2004 Honda TRX300EX (sold)
    2008 Honda TRX250TM
    1976 Suzuki RV90M (sold)
    1967 Vespa Primavera 125
    1958 Massey Ferguson 35

  7. #7
    Join Date
    Feb 2016
    Location
    Stellenbosch, South Africa
    --
    192
    Ok so I did a decent inspection to figure out where the sound is coming from, double checked my valve adjustment and it is 100% (0,05mm on TDC) - I did notice the CDI is aligned on "T" and not the "F" so not sure if this can be that my timing is out by a few degrees ... I was watching the valves when I pull the recoil starter, it makes that sound everytime it release a valve so on the top stroke and the bottom stroke, but the sound comes from top of the head ... any ideas? I don't want to pull the motor as gaskets here is non existant and 99,9% of ebay do not ship here ... so def wanto elimate all options first.
    1983 Honda ATC250R
    1983 Honda ATC200E BIG RED (sold)
    1984 Honda ATC200E BIG RED
    1984 Honda ATC200X (sold)
    1985 Honda ATC70 x 3
    1985 Honda ATC250ES BIG RED
    1986 Honda ATC250ES BIG RED
    1988 Honda ATC250ES BIG RED
    1995 Honda Frankentrike 50cc 2-stroke
    2001 Honda TRX90
    2004 Honda TRX300EX (sold)
    2008 Honda TRX250TM
    1976 Suzuki RV90M (sold)
    1967 Vespa Primavera 125
    1958 Massey Ferguson 35

  8. #8
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,810
    Loose timing chain !
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  9. #9
    Join Date
    Nov 2015
    Location
    acworth Ga.
    --
    13
    Sounds like you found your problem.

//ArrowChat Integreation Code //