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Thread: Tri-Z kick start spring

  1. #1
    Dustin87R is offline At The Back Of The Pack Arm chair racerFirst time rider
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    May 2007
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    Maysville, Georgia
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    192

    Tri-Z kick start spring

    Any advice on installing the kick start assembly on a 85 Tri-Z? I can't get the spring to stay in the hole in the case once its wound. The kick clip and stop are in the right place. Both the spring and kick clip are new.

  2. #2
    Join Date
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    Try laying the Atv on its side when installing the cover .
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  3. #3
    Dustin87R is offline At The Back Of The Pack Arm chair racerFirst time rider
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    192
    I have the engine out of the frame laying on a table and it wont stay long enough to get the cover on.

  4. #4
    Join Date
    Apr 2011
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    Mexico
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    You can do it. It takes a few try's and like Shortline says, laying the engine on its left side helps. Its been a while, but I recall that I had to use my hands to hold the spring as I was installing it and that it seems off a little as you start to line the cover up, but it finds its place as the cover nears the case. Just don't force anything.
    It sucks to get old

  5. #5
    jonolanracin is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Make sure the hole the spring goes in is clean and its seating all the way down inside correctly ive never had any trouble with spring popping out on a z

  6. #6
    Dustin87R is offline At The Back Of The Pack Arm chair racerFirst time rider
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    I'm thinking I dont have something right or I was sent the wrong spring. Once I get the clip and stop in place it takes almost a full turn to get the spring back to where it needs to be. It would be almost impossible to turn it with the clutch hub in place.

  7. #7
    Join Date
    Apr 2011
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    It does need to have some tension on it, but I don't recall what % of a turn it takes.
    It sucks to get old

  8. #8
    Join Date
    Sep 2010
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    Grand Rapids, MI
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    I don't think it's much of a turn once it's seated in the case properly.. maybe 15 / 20 degrees?
    Gunter glieben glauchen globen

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