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Thread: 1985 250sx disc brake conversion

  1. #1
    Join Date
    Aug 2016
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    Miami
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    1985 250sx disc brake conversion

    Hey guys. Looking to do a disc brake conversion on the front of my atc. I've read about it and just can't find a solid answer. A buddy of mine a while back was lucky to get the WHOLE front fork off a 200x so he just swapped that over. But now we can't seem to find any. What I have found is plenty of hubs and seperate parts. My question is can I put a 200x Hub on to my axle? And what wheels can I use, I would imagine it can't be very wide? My plan with the bike is to get the brakes working, and get some different rims and throw some 26-27" tires as I have some deep mud down here in Florida.

  2. #2
    Join Date
    Aug 2016
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    Miami
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    Click image for larger version. 

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    Here it is btw

  3. #3
    Join Date
    Oct 2013
    Location
    Wherever I May Roam
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    3,757
    Most times the reason for not finding concise info on a mod is because it either never got finished or didn't work right. There's a lot of speculation on the internet.

    I'd post an ad for a 200x front end. It will be the cleanest swap to get what you want, and the narrow front will push less mud.

    Remember that bigger tires will likely offset any gains in braking.

  4. #4
    axeman24 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Aug 2016
    Location
    long island NY
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    247
    I recently bought a basket case (runs great but is full of creative redneck engineering)250sx it has the sx front end but what looks like an x tire with the disk on it there are no breaks however I have not gotten to breaks yet if this would love some direction on breaks

  5. #5
    Join Date
    Jul 2009
    Location
    South Florida
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    6,798
    I just did a 200x front end swap a couple weeks ago threw my shop , I see your in Miami , your close to me

    Quote Originally Posted by Jon316 View Post
    Hey guys. Looking to do a disc brake conversion on the front of my atc. I've read about it and just can't find a solid answer. A buddy of mine a while back was lucky to get the WHOLE front fork off a 200x so he just swapped that over. But now we can't seem to find any. What I have found is plenty of hubs and seperate parts. My question is can I put a 200x Hub on to my axle? And what wheels can I use, I would imagine it can't be very wide? My plan with the bike is to get the brakes working, and get some different rims and throw some 26-27" tires as I have some deep mud down here in Florida.
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    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

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  6. #6
    Join Date
    Apr 2016
    Location
    Columbus, IN
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    60
    You have to remember too is its not just as easy as putting on the right hub/wheel to get the disk brake, the caliper bolts to the fork so even if you got the disk on there you would have to modify your fork with a tab that the caliper can bolt to.

    My 86 250sx came with a 86 250r front end on it but it didnt have any neck bearings in it at all, the only thing it requires is that you replace the ball bearings in the neck (or in my case the lack of bearings) with roller bearing that i got from Bike Bandit:
    http://www.bikebandit.com/aftermarke...al-kits?m=1914

    I know that they work for the 250r forks, im not sure the best way to swap to the 200x front end.
    "If you're gonna be dumb, you gotta be tough"


    ** 1986 Honda ATC 250SX - '86 250R forks - LED headlight - 250r gold wheels **

  7. #7
    Join Date
    Aug 2016
    Location
    Phoenix, Arizona
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    11
    hard to do with shaft driven bikes

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