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Thread: 1984 125m crank bearings. Anyone pulled them before? What about lower cam gear?

  1. #1
    Join Date
    Jan 2016
    Location
    FL/Massachusettes
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    18

    1984 125m crank bearings. Anyone pulled them before? What about lower cam gear?

    As stated, i have a 125m where one side is bad. Ive ordered new bearings and plan to pull the old ones. But, the lower cam gear is in the way as well. anyone pulled on of those off before? Ill mark it to ensure alignment when done but I wondered if they had a woodruff key or how they align them from factory.

    Thanks!~

  2. #2
    Join Date
    Jul 2009
    Location
    South Florida
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    6,786
    Align a tooth center of the key way . You will need a bearing puller to remove the main bearings and cam sprocket .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

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  3. #3
    Join Date
    Jan 2016
    Location
    FL/Massachusettes
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    18
    I have ordered a bearing puller set. Will the freeze/heat method work for reassembly?

  4. #4
    Join Date
    Jul 2009
    Location
    South Florida
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    6,786
    No need to freeze or heat to install them back on the crankshaft .


    Quote Originally Posted by westsideriderz1 View Post
    I have ordered a bearing puller set. Will the freeze/heat method work for reassembly?
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  5. #5
    Join Date
    Jan 2016
    Location
    FL/Massachusettes
    --
    18
    Ok so I began pulling the bearings and here's what I found. Rather than pull the crank bearings off, one side performed better by just tightening the puller down and wedging between the crank and bearing. The cam shaft side was tricky. I found that just cutting the bearing off with a dremel was so fast and easy, that I would do it again. Cut the bearing and split it with a wedge. The dremel was much faster than expected.

    I did have to freeze the crank and heat the bearings with a heat gun. They dropped right on.

    The cam drive gear is pretty hard however. Due to its material (pot metal) it cools down very quickly. I may need to take it to a local shop and have it pressed back on.

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