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Thread: 85 ATC250R Need Jetting Help!

  1. #1
    Join Date
    Feb 2018
    Location
    California
    --
    10

    Unhappy 85 ATC250R Need Jetting Help!

    I just rebuilt the engine, bored .40 over, new Boysen pro reeds, and a eBay carb kit, fmf fatty gold series and fmf powercore. Choke kills the bike, idle screw is all the way in to make it idle, fuel air is about 1 1/2 turns out, needle on second clip. No bottom end just half throttle or more to make her wheelie. Also running 32:1 91 octane Motul Premix.
    Another question I replaced my kill switch and light switch because the old one didn’t work and the new one doesn’t work either. Any help bad CDI?Click image for larger version. 

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  2. #2
    Join Date
    Mar 2010
    Location
    Slidell, LA
    --
    4,738
    Could be bad Cdi.
    What size carb?
    What size jets?
    Are you running an airbox with lid?
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  3. #3
    Join Date
    Feb 2018
    Location
    California
    --
    10
    Whatever stock carb is and jets air box does have a lid on it I had it off when I didn’t have my shrouds on what do you recommend, I’m thinking pilot jet needs to go smaller to give it more rpm and torque at bottom.

  4. #4
    Join Date
    Mar 2010
    Location
    Slidell, LA
    --
    4,738
    I need an actual number off the carb and jets. You can’t guess at this. Assuming you have a stock carb and jets is ok until you find they aren’t. Leave lid on and run a well oiled uni filter.
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  5. #5
    Join Date
    Feb 2018
    Location
    California
    --
    10
    I’ve got a 3YAHYC7 off the carb, lid is on the air box and have a non oiled K&N round filter. Carb is round slide not flat. 142 main and 52 pilot.
    Last edited by Eraginal; 02-20-2018 at 12:18 AM.

  6. #6
    Join Date
    Feb 2018
    Location
    California
    --
    10
    Attachment 250477
    Here’s a picture of the carb is that helps
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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  7. #7
    Join Date
    Feb 2018
    Location
    California
    --
    10
    Keihin PE 34mm is the size of the carburetor lol that’s small for a bore, carbon reeds and pipe and silencer. What do you think?
    Last edited by Eraginal; 02-20-2018 at 01:20 AM.

  8. #8
    Join Date
    Mar 2010
    Location
    Slidell, LA
    --
    4,738
    Try 2 turns out on air screw. All things being equal, other than 2 turns out that carb is jetted spot on. What kind of jets came in the carb kit? Were they genuine Keihin jets with numbers in the side? Sometimes the knockoffs have different orifices than the genuine jet.
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  9. #9
    Join Date
    Feb 2018
    Location
    California
    --
    10
    2 turns runs like crap, numbers on the top of the jets, where should the needle clip be mines at 2. Also does solve my idle issue and choke killing the engine.

  10. #10
    Join Date
    Mar 2010
    Location
    Slidell, LA
    --
    4,738
    Needle clip should be 2 from the top. Do you have any air leaks around the carb? Have you performed a pressure test? If those two things check out then it could be electrical.
    Feedback for yaegerb: Click Here

    Need something blasted or polished or both? Send me a PM

  11. #11
    Join Date
    Apr 2002
    Location
    s.w. michigan
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    6,498

  12. #12
    Join Date
    Feb 2018
    Location
    California
    --
    10
    Possible electric I have a new cdi box coming this week, I was thinking it would be my pilot jet that needs to be changed to bring up the idle rpm

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