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Thread: Help with 250R exhaust

  1. #1
    VABCH350X is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Help with 250R exhaust

    Hey guys, I'm having a problem getting my pipe and silencer to fit on my 86 250R. When I got it it had the stock pipe on it and an aftermarker silencer. I bought a used stock silencer and now I can't get it to fit. seems like either the pipe is now too long, or the silencer is too long. If I slip the two pieces together, the mounting holes are off by about 1.25". I noticed this joint in the end of my stock pipe, and I was thinking maybe it had been extended to accomodate the silencer that was on it. Either that or I have the wrong silencer, but I think the only other things it could be off of is an 85R or a TRX, and I don't think there is any difference. If I cut out the piece between the green lines I think the setup might work, but I want to make sure. Do any of your 250R pipes look like mine? Thanks a lot guys.
    86 Honda ATC350X
    86 Honda TRX70
    02 Honda TRX400EX
    03 Kawasaki KFX80
    82 Honda CB900F

  2. #2
    Join Date
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    Creswell, OR
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    I posted this exact same question on .org. From what I was told is no it doesnt come off. But it sure looks like it would. There was also, some advice on how to cut it, but I chose not to. You have the wrong silencer. I am not sure what your new one fits but would definitly like to know. Because I have the same thing. Lucky for me tho, I had a silencer that did fit, Answer, and the new one that didnt fit, also Answer. I ended up swiping guts(silencer core)and end piece (which is what I really needed). I had to cut and weld the guts to fit. But that kept my stock stuff stock. And it doesnt show. Another thing is If I had modified the non fitting Answer, it would have created possibly some problems for my overflow tube, But that was only a possibility I saw. The guts was my best solution. Nothing changed on the trike. I hope all of that made sense...Jen


    Oh yeah I forgot, mine is an 85r

  3. #3
    VABCH350X is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Thanks, I looked at a couple other pipes on ebay, and they seem to have the same thing. Well, I know I definitely have a 250R silencer, it is stamped "Honda Krizman model 508". It may possibly be off of a TRX. Does anyone know for sure if the TRX silencer has a longer lead tube? I noticed that a pic I saw of the TRX pipe is a bit different. Maybe I'd be better off getting a TRX pipe for it if it will fit, or cutting the silencer that I have now. Any advice appreciated, thanks again guys and gals,
    -Paul
    86 Honda ATC350X
    86 Honda TRX70
    02 Honda TRX400EX
    03 Kawasaki KFX80
    82 Honda CB900F

  4. #4
    markdb420's Avatar
    markdb420 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    That pipe looks a little different than the stock 85 expansion chamber I have. It is not on my 250r. I have a complete FMF system now. I am waiting on my big bore head gasket. My bike is either bored to 295 or 310cc. The head gasket went bad and I installed the wrong one (stock) what a fiasco! I'll take some pictures of my spare stock expansion chamber when I get a chance.
    06 Yamaha Bruin 4x4
    04 TRX Rancher 400 AT 4x4 GScape
    86 ATC 250es Big Red
    84 ATC 200s (31 yrs running strong)
    13 F150 4x4 SuperCrew 5.0
    00 Excursion V-10 lifted with 35s
    ____________________________
    Gone
    07 CanAm Outlander 650, 05 TRX 450R, 85 ATC 250r, 01 Kawasaki KLF Bayou 220 , 02 400EX, 85 ATC 350x, 84 ATC 200x, 85 ATC 350x , 98 KLF Bayou, 86 ATC 250r

  5. #5
    VABCH350X is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Thanks man, I'm curious to see what you have on yours.
    86 Honda ATC350X
    86 Honda TRX70
    02 Honda TRX400EX
    03 Kawasaki KFX80
    82 Honda CB900F

  6. #6
    Join Date
    Jul 2003
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    just get a tecate...all there exhaust stuff matches...
    Wanna race? ;-)
    85' Tecate (still looking for entire front brake asembly...)
    bonanza mini-bike
    if you cant ride with the big boys...put it back on the trailer

  7. #7
    VABCH350X is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    OK, I got a silencer off of an 86 ATC and it fit perfectly. I guess my silencer must have been from a TRX. Though the two silencers look very similar, they are different enough to offset the mounts by more than an inch. Lesson learned!
    86 Honda ATC350X
    86 Honda TRX70
    02 Honda TRX400EX
    03 Kawasaki KFX80
    82 Honda CB900F

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