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Thread: Won't idle

  1. #1
    Join Date
    Feb 2025
    Location
    Eugene, Oregon
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    11

    Won't idle

    New to ATC ownership.
    Have a 1983 Honda ATC200E
    Rides fine, but idles low and dies unless I (constantly) throttle up a bit.
    The person I purchased it from says it's because it needs a new air filter. I'm dubious as when I remove the air filter it still won't idle and quits.

    Don't wanna mess it up - so asking for advice as to what I should do, exactly?

  2. #2
    Join Date
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    A carburetor cleaning and tuning should correct the issue .
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  3. #3
    Join Date
    Mar 2016
    Location
    Kentucky
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    16
    Idle speed of engine at operating temp (after 10 mins of riding or running engine in neutral with big box fan blowing at it from front) should be 1400 +/- 100 RPM
    idle speed adj screw is oriented horizontally on right side of carb

    Initial pilot mixture screw setting is 1 & 7/8ths turns out from carefully screwed all the way in until it gently seats
    Pilot mixture screw is oriented vertically (screws up into carb) on front side of carb and its head is knurled

    Another thought - How's the gas flow out of the gas line hose downstream of the tank's petcock valve ? Sufficient ?
    Have you ever checked and or cleaned the fine mesh filter screen tube on the topside of the petcock valve within your gas tank ?
    You should be able to get a decent look at it with a bright flashlight thru the filler opening...
    Last edited by SchWarZHorsE; 02-12-2025 at 11:21 PM.
    83 BIG RED

  4. #4
    Join Date
    Feb 2025
    Location
    Eugene, Oregon
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    Thank!
    I'll try all of that tomorrow

  5. #5
    Join Date
    Jan 2009
    Location
    ohio
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    1,765
    Or a air leak at carb mount to head.
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  6. #6
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    Quote Originally Posted by shortline10 View Post
    A carburetor cleaning and tuning should correct the issue .
    What he said
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  7. #7
    Join Date
    Feb 2025
    Location
    Eugene, Oregon
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    It runs great when it warms up after three minutes. It's just annoying...

  8. #8
    Join Date
    Dec 2013
    Location
    West Virginia
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    Quote Originally Posted by Mediawizard View Post
    It runs great when it warms up after three minutes. It's just annoying...
    It's kind of normal for machines to not run "great" until they are warmed up - that's why they have a choke. If you pull the choke, it should idle fine when cold. Once warmed up, release the choke.

    As others have already said though, it may just need a good ole' fashioned carb clean and idle adjustment.


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  9. #9
    Join Date
    Feb 2025
    Location
    Eugene, Oregon
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    Mine doesn't seem to have the fuel mixture screw. Only an idle adjustment screw.
    Is it tiny and hidden or something?

  10. #10
    Join Date
    Dec 2013
    Location
    West Virginia
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    95
    Quote Originally Posted by Mediawizard View Post
    Mine doesn't seem to have the fuel mixture screw. Only an idle adjustment screw.
    Is it tiny and hidden or something?
    Click image for larger version. 

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    The service manual calls it a pilot screw and says the proper initial adjustment (good starting point) is to tighten it until it gently seats and then back it out 1 and 7/8 turns.
    You can find the service manual here: http://www.oscarmayer.net/atc/manual...00e_bigred.pdf
    The carb adjustment is section 4 of the manual.


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  11. #11
    Join Date
    Feb 2025
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    Eugene, Oregon
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    These pictures are VERY helpful. The pictures in my manual of the mixture screw are of very poor quality. Now I can locate the screw!

    THANKS!

  12. #12
    Join Date
    Oct 2002
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    Northeast
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    That's your air screw, it's the fine tuning adjustment for your pilot jet.

    That screw is lightly bottomed, then turned out to the spec in the manual.

    Like Shortline said, you have to do a complete tune up and you'll probably be good.
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  13. #13
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    X3 carb clean,pilot jet!
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  14. #14
    Join Date
    Feb 2025
    Location
    Eugene, Oregon
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    11
    I don't understand what you mean by "X3 carb clean,pilot jet"
    Please elaborate...

  15. #15
    Join Date
    Jul 2010
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    Arkansas
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    That screw in front of the float bowl is a fuel screw, not air. Just to be clear.

    Generally, four cycle engine carbs have fuel screws and two cycle engine carbs have air screws. Really small four cycle carbs, like on 50cc engines, often have air screws instead of fuel.

    A way to tell is air screws are usually on the intake side of the carb, before the slide. Fuel screws are usually on the engine side of the carb, after the slide. Air screws are typically on the side of the carb.

    They provide similar functions, but work opposite. An air screw is turned in to richen the mixture where the same with a fuel screw leans it out. The idle circuit feeds from the pilot circuit, and changes to the pilot jet will affect the fuel screw adjustment, that's a good way to tell if the pilot is the wrong size. Less than a turn out on the fuel screw and the pilot is likely too large. Getting towards three turns out and the pilot is likely too small. The fuel screw is for fine tuning at idle, and if the idle is too high it won't adjust properly because the pilot jet is coming into effect, bleeding in extra fuel and overriding the fine adjustment of the fuel screw.

    Not trying to over-complicate it, but understanding the function of each helps out.
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