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Thread: 250sx engine gaskets

  1. #1
    Join Date
    Nov 2003
    Location
    Washington State
    --
    90

    250sx engine gaskets

    Hey guys,

    Does anyone know where to get a good deal on a complete engine gasket set for a 1985 atc 250sx engine? As I am going through and re-building the whole thing.

    Thank you

  2. #2
    Join Date
    Jun 2003
    Location
    Anchorage/Homer, Alaska
    --
    480
    I had to replace the gasket on the cover that's over the starter reduction gears once on my 250SX. Honda qouted me alot for the gasket (I don't remember how much), so I went to Napa. For about $8 I bought a long roll of gasket paper (I think it was 12"x60") that was the same thickness as the original gasket. A little bit of time with an X-acto knife and some scissors, and I had a replacement gasket made.

    The two most important things are to get gasket paper that is the same thickness as the original gaskets. Engine tolerances depend on this. It is critical to use the right thicknesses. The other thing is to cut the new gaskets well. Make sure to cut along the lines, not into the gasket at all, and to remove all the excess material from the inner and outer edges.

    Obviously making an entire set of gaskets for an entire engine is very time consuming and meticulous, but it will be inexpensive. If you're looking to just buy a set, try your local Honda shop or Ebay.
    15T3FN1 CE/FI/SI with a Class A; Some of you might know what that means.



    1986 ATC 200x, Gathering parts for a 200sx build.
    1985 ATC 250SX 25" tires, extended swingarm, snorkel and other mods for Alaska adventures.
    1985 ATC 250SX, Big plans for this one...
    1985 ATC 250ES, Big Red
    1984 ATC 125M's, 1.5 of 'em
    1983 ATC 110, BLUE!
    1974 ATC 70 Pink?

  3. #3
    kdagenais is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Aug 2003
    --
    254
    All I have to say is Service Honda http://www.servicehonda.com/gorder/shopping.asp so far I have found anywhere from a $5.00 to $20.00 dollar savings in camparison to my local dealer and partsfish.com or bikebandit. I would recommend buying all of your parts through Service Honda for the rebuild.
    Good Luck!

  4. #4
    Join Date
    Oct 2002
    Location
    Northeast
    --
    17,460
    Vesrah makes a complete kit with orings for 55$

    OEM Honda comes in 2 parts - A and B - either part A or B is discontinued but I'm not sure which.

    Cometic is another one available on EBAY or just "ask seller a question" to the person selling most of the kits there.

    Cutting your own works in a pinch but 55$ is worth it to me.
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

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