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Thread: why do 200x rear calipers always freeze and how do u rebuild them?

  1. #1
    Join Date
    Dec 2002
    Location
    salem, nh
    --
    1,339

    why do 200x rear calipers always freeze and how do u rebuild them?

    just like it says, i snapped one bolt off the top of my "better" rear caliper and called it quits after demolishing the first caliper. it's been soaking in rustek and coke cola becuz i heard it works good. any help here?
    85 250SX New to me!!
    85 ATC 70 stock ~ TRADED
    85 ATC 70 with 138cc Lifan
    83 110 restored ~ sold
    85 110 restored ~ sold
    83 200x restored ~ sold

    02 400ex ~~~SOLD

    K&N filter
    K&N jet kit
    EHS Racing lid
    Removed choke 42 pilot DJ146 main
    HMF full exhaust
    AC skids
    Holeshot XCR rears
    14t front sprocket
    IMS Roll front bumper
    Graydon Proline nerfs

  2. #2
    Join Date
    Nov 2003
    Location
    Oswego, IL
    --
    1,858
    never had that problem.............
    1974 atc 90 project underway cuzzztom

    1985 atc 110 for sale

    84 200s all original got off the first and only owner
    new carb
    maybe putting my 200x cam in it but not sure

    old trike
    1985 200x
    12.1 piston
    oil cooler kit
    white bors cam
    super trapp exhaust
    uni clamp on air filter
    350x front end

  3. #3
    Join Date
    Oct 2002
    Location
    Minnesota
    --
    784
    I assume your talking about how the caliper seizes to the float pins? I believe it to be from probably 20 years of never being greased. If a person were to get one free, buy new rubber seal things for them, and take it apart every year there probably wouldn't be any problem... same as with 200x swing arm bolts.

    To get my 350x ones apart I used a bench vice and sort of used it as a press. I've been finding out after doing 2 rear calipers and 1 front caliper from 350x's that there are bushings that come out with them, the bushings have a cut in them, so I take them off the pin, push them back into the caliper, buy new rubber seals and probably new pins and reassemble with lots of grease or antisease. With this one front caliper I did I had to use a propane torch and put direct heat on the aluminum to help expand it, it seemed to help alot, but might end up ruining the piston seals along with any other rubber that still might be in the caliper.

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