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Thread: 200sx front master cylinder rebuild

  1. #1
    ATC350X 85 is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Sep 2002
    --
    197

    200sx front master cylinder rebuild

    I rebuilt the frontmaster cylinder on my 86 200sx because no matter how long i bled the brakes and kept re-bleeding them all I got was a spongy lever. So after rebuilding the master cylinder I still have the same problem, any suggestions? I may try some more bleeding but I think Ive had enough.
    Justin
    04 Trx 450r
    85 Atc 350x
    86 Trx 200sx
    00 Xr 400R
    85 Atc 70
    98 Toyota Tacoma 4x4 xtra cab
    99 400ex, 97 xr400, 85 Atc 110, 86 Atc 200x, 85 Atc 350X, 87 Trx 250X, 86 Atc 250R (mint), 78 Atc 90 all sold

  2. #2
    Join Date
    Mar 2003
    Location
    Camden NY
    --
    76
    thats has disk brakes right?... then mabe there is something wrong with the brake caliber.
    Tyler A
    "00" scrambler 500 4+4
    K&N air filter, hand gards, racks and rear black water tires on aluminum wheels.
    (Dads)
    "00" sportsman 500 4+4
    winch, hand warmers and two up seat.

  3. #3
    ATC350X 85 is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Sep 2002
    --
    197
    No it has drums all the way around hydraulic in the front and cable operated in the rear
    Justin
    04 Trx 450r
    85 Atc 350x
    86 Trx 200sx
    00 Xr 400R
    85 Atc 70
    98 Toyota Tacoma 4x4 xtra cab
    99 400ex, 97 xr400, 85 Atc 110, 86 Atc 200x, 85 Atc 350X, 87 Trx 250X, 86 Atc 250R (mint), 78 Atc 90 all sold

  4. #4
    Join Date
    Sep 2002
    Location
    Rittman, Ohio
    --
    6,276
    Huydraulic drum brakes need to be adjusted frequently. Thats what the little hole with the rubber plug is for in the side of the drum that can be easily accessed witha flat blade screwdriver. If youve not had them apart before, I would suggest removing the wheel, and drum just so you can see how it works. Unlike a car, there is an adjustment on each side of the wheel cylinder, which you want to adjust the same amount of turns and keep somewhat equal so both shoes wear evenly. The shoes should be adjusted as far outward as is necessary to allow them to lighly rub the drum. Hydraulic drum brakes work extremely well, but you can expect to need to readjust them very often.

  5. #5
    ATC350X 85 is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Sep 2002
    --
    197
    That was the first thing I addressed before doing the rebuild on the master cylinder. I removed the adjusters and lubed them and cleaned everything up. After attemping a quick bleed of the brakes i thought the master cylinder was bad so I went on to rebuild it with the same problem. By the way I like that picture of Kerry. Bush-Cheney '04
    Justin
    04 Trx 450r
    85 Atc 350x
    86 Trx 200sx
    00 Xr 400R
    85 Atc 70
    98 Toyota Tacoma 4x4 xtra cab
    99 400ex, 97 xr400, 85 Atc 110, 86 Atc 200x, 85 Atc 350X, 87 Trx 250X, 86 Atc 250R (mint), 78 Atc 90 all sold

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