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Thread: 450R muffler mod! EASY!

  1. #1
    Join Date
    Aug 2004
    Location
    East Central, Missouri
    --
    546

    Thumbs up 450R muffler mod! EASY!

    Hey there folks!
    450R muffler man here.
    I actually had a few minutes in the garage the other day.
    My brother picked up the HRC Power-Up kit for his TRX450R.
    I took a good hard look at the replacement tip included in the kit and thought....."hmmm, I can do that...".
    One thing lead to another, an hour later I had myself a tip.
    The original is approx. 15/16" OD, my replacement is 2" OD (HRC is even bigger! ).
    Check out the "spark arrestor" I incorporated.

    Guys and gals this thing sounds PERFECT.
    I imagine it's legal loud by a long shot. No guarantees.
    Definitely louder than stock but not as loud as aftermarket mufflers.

    The same thing is available on ebay (a homemade tip) for about $40 or so if you can't make your own.
    The Honda tip is not available yet from the dealer (unless you buy the HRC kit)-there's one on Ebay right now used.
    I've heard the Honda tip is around $80...stainless of course.

    Two thumbs up for this mod, folks!!
    You may have to rejet.
    Attached Thumbnails Attached Thumbnails Tip Rear and Side.JPG  

  2. #2
    Join Date
    Nov 2003
    Location
    Newfoundland
    --
    5,280
    So that mesh screen is the spark arrestor? Very nice werk on that "new" tip. I may have to make one of those mesh screens for my Tecate's DG system so I dont piss off everyone that hears it.
    My Feedback 85 TECATE 500 08 Honda 450R

  3. #3
    Join Date
    Nov 2003
    --
    28
    heres a pic of mine with 450 pipe it had a cobra mega phone on it when i got i hated it it was way to loud im running this one with no spark arrestor and i sounds real good. thanks for the cheap mod i would rather have something like this than a 300$ pipe anyway
    Attached Thumbnails Attached Thumbnails jts350.jpg  
    if you ride it you will crash

  4. #4
    cool!how does it run?
    84 Honda Big Red w/plow
    85 Honda 200X
    88 Honda CR 125
    86 350x(in process of building)
    :trikesown :Beerchug :trikesown

  5. #5
    Join Date
    Aug 2004
    Location
    East Central, Missouri
    --
    546

    I did it to keep the park Ranger happy......

    Quote Originally Posted by BigGreenMachine
    So that mesh screen is the spark arrestor? Very nice werk on that "new" tip. I may have to make one of those mesh screens for my Tecate's DG system so I dont piss off everyone that hears it.
    Just in case the park ranger ever checks our bikes, at least I'll pass the visual for having an arrestor of some sort.
    The Honda HRC tip arrestor is slightly different but not that much.

  6. #6
    Join Date
    Aug 2004
    Location
    East Central, Missouri
    --
    546

    Thumbs up Niiiiiice!

    Quote Originally Posted by Just3
    heres a pic of mine with 450 pipe it had a cobra mega phone on it when i got i hated it it was way to loud im running this one with no spark arrestor and i sounds real good. thanks for the cheap mod i would rather have something like this than a 300$ pipe anyway
    Great job on the muffler!
    That's why I did mine...I had NO interest in shelling out that kind of money for an obnoxiously loud pipe.
    Honda built quality, stainless, easy-to-mount, quiet, flows plenty.....say no more, right?

  7. #7
    Join Date
    Aug 2004
    Location
    East Central, Missouri
    --
    546

    Thumbs up I runs GREAT!

    Quote Originally Posted by smokinp
    cool!how does it run?
    I removed the air box lid and jetted it up at the same time as the tip.
    With that done, it's now officially a wheelie-monster!
    Throttle response and off-idle torque is amazing.
    And the exhaust note is right on.

    I haven't had a chance to REALLY ride it but putting around the yard.
    Because it's been monsoon season around here so the woods are pure slop and my favorite riding place is about 50 miles away and not enough time to pack up and go. Darn!

    Believe me.....you'll get a full report once I do go!

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