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Thread: Flywheel weight reduction

  1. #1
    Join Date
    Jan 2005
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    Miami,Fl
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    Flywheel weight reduction

    I cant remember wat its called right now but oh lighteing the flywheel how much difference does it makes and how much do i take off and how do i do it? Do i have to take it to a machine shop or can i do it myself? I have a 86 200s

  2. #2
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    For a 200s it will not make any difference in performance to be worth the work.

  3. #3
    HaggLE is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    A lighter flywheel will make your engine rev up faster. This is great for increasing speed along the flat. The negative is that you engine will rev down faster. So if your climbing a hill and start to loose revs then with a lighter flywheel you will loose the speed faster.

    If your flywheel is heavier it has the reverse affect.

  4. #4
    Join Date
    Nov 2003
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    you only want that mod for a two stroke... i remove 6-8 ozs. from every bike two stroke i have
    1985 With "86" Plastic's,Custom 12" Alluminum Extended Swing Arm,39MM PWK,"TRX" Filter,9 Paddle TALLER HALLER'S on 11" Wide Rim's,LOT'S of Stainless,LOT'S of Alluminum,LOT'S of PowderCoating,NOTHING Stock..

    FASTEST Tri-Z on The Planet...MAKE A NOTE !! and the SECOND FASTEST, WRITE IT DOWN AGAIN!!!

  5. #5
    Join Date
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    Quote Originally Posted by 03 ORANGE SHEE
    you only want that mod for a two stroke... i remove 6-8 ozs. from every bike two stroke i have
    You want that mod for many 4-strokes. It's not just a 2-stroke thing.
    '02 Honda 416ex - A seasoned blend of 11 herbs and spices
    '04 Honda Recon - The yard machine and snow plow
    '88 Honda CR250R - Another chapter in my torrid all terrain affair

  6. #6
    Join Date
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    Quote Originally Posted by OldSchoolin86
    You want that mod for many 4-strokes. It's not just a 2-stroke thing.

    You want to add weight to a 4 stroke... Lightening a 4 stroke flywheel would only benefit in drag racing, and everyone knows if you aint got a 2 stroke, dont bother drag racing.

  7. #7
    StangLX302's Avatar
    StangLX302 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Quote Originally Posted by CHAINSAW
    You want to add weight to a 4 stroke... Lightening a 4 stroke flywheel would only benefit in drag racing, and everyone knows if you aint got a 2 stroke, dont bother drag racing.
    I'll race you with a 4 stroke.......car.


    Seriously though, I wouldn't try doing it to a 200s. You could also upset the balance of the engine if you did it wrong. Then it would vibrate itself to death.
    Last edited by StangLX302; 01-07-2005 at 08:17 PM.
    1981 Honda ATC 185s
    -DG Exhaust
    -200x Carb
    -Uni Filter
    -Air filter box removed
    -10T Front Sprocket
    -Plastic fuel tank
    -Aftermarket seat
    -200s front forks/shocks
    -Aftermarket 4 bolt rear wheels
    -Tire chains when ice riding


    1988 Ford Mustang LX 5.0L
    -Wayyyy too much to list!!!

  8. #8
    Join Date
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    all flywheels from the factory (oem) are stamped or cast , when you lighten them, it actually balances them better, even if to take off the outside mm, the bike will be MUCH smoother
    1985 With "86" Plastic's,Custom 12" Alluminum Extended Swing Arm,39MM PWK,"TRX" Filter,9 Paddle TALLER HALLER'S on 11" Wide Rim's,LOT'S of Stainless,LOT'S of Alluminum,LOT'S of PowderCoating,NOTHING Stock..

    FASTEST Tri-Z on The Planet...MAKE A NOTE !! and the SECOND FASTEST, WRITE IT DOWN AGAIN!!!

  9. #9
    Join Date
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    Fresno Ca
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    Hmm now i needa find me some extras so I can start plain around. My dad has a lathe (sp?) at work.

  10. #10
    Join Date
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    Lightening the flywheel on an engine with a centrifugal clutch? Seems like a lot of work for a small amount of benefit. Although what 'shee said is interesting. Sort of like brake discs on a car - if they are brand new you still have to turn them or else a HIGH percentage develop warps and general uneven service. The engine that I just took out of an '84 200S seemed to have vibration.... hmmmm... oh well too late I put it into a 200X chassis, we'll see...

    Rex

  11. #11
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    Rex where in centeral cali are you? are you going to head to pismo with us?

  12. #12
    Join Date
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    Quote Originally Posted by CHAINSAW
    You want to add weight to a 4 stroke... Lightening a 4 stroke flywheel would only benefit in drag racing, and everyone knows if you aint got a 2 stroke, dont bother drag racing.
    It's a very popular mod on the 400ex's and not just for drag racing. Even woods guys are doing it! Also I'm sure there are some YFZ's and 450R's that would beg to differ on your drag racing theory. I know there are some crotch rocket motor swaps that would for sure.
    Last edited by OldSchoolin86; 01-08-2005 at 04:09 AM.
    '02 Honda 416ex - A seasoned blend of 11 herbs and spices
    '04 Honda Recon - The yard machine and snow plow
    '88 Honda CR250R - Another chapter in my torrid all terrain affair

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