At The Back Of The Pack
Arm chair racerAt the back of the pack
To pull the manual clutch on a 200, the service manual calls for a "locknut wrench 20x24 mm" it's a four grooved nut that holds the clutch on...I'm sure many of you have seen it before..what sort of wrench do I buy to loosen it? I also want the flywheel off any small engine gear puller work??
TIA
dsp
First Time Rider
Arm chair racerNew to the board
Not sure about the 200 but its probably the same. I made my own nut tool using an old 15/16 spark plug socket, carefully grind down the socket to form 4 posts that slot into the nut.
Works perfectly, saves a few dollars too!!
At The Back Of The Pack
Arm chair racerAt the back of the pack
Wow! that's some heavy shade-tree ****....dremmel?....lmao!....but do you know if anyone makes that tool though?
Last edited by OldSchoolin86; 05-27-2005 at 02:09 PM.
First Time Rider
Arm chair racerNew to the board
Well, what you really need is an angle grinder with a metal cutting blade. But, I'm not sure if I should be suggesting this. My wife shudders every time I go near power tools, a couple of years ago I had a nasty misunderstanding with an angle grinder and ended up in Hospital on Xmas eve getting 12 stitches in my face. So, if you're gonna do this make sure you are bloody carefull, Kind of wish I hadn't suggested it now. Shouldn't be a big deal, just be sure you are competent with an angle grinder, wear gloves and a face shield.
Just Too Addicted
Arm chair racerJust too addicted
Actually"bigredhead" made one of these for his swingarm,my neighbor made one also with a dremel works awsome and is a agreat idea..Originally Posted by ric
Power User
Roostin Away
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Arm chair racerJust too addicted
This tool I actually bought. Its 12 bux at the dealer.
www.3wheeler.org
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Power User
Lord of the trike
Honda wanted 150 $ plus tax for the swingarm tool ( looks almost like the one above but bigger.. )
I found one already made in my boxed XR parts.... for the clutch.
Put masking tape over the socker to be used.. mark it with a pencil. lock it TIGHT in a solid bench vice... start with a sawzall and make your cuts in the proper places then take the angle grinder to remove the extras.... not too hard.
and for god sakes.. wear the proper safety equip.. gloves and eye protection are a must anytime you fire up the grinder !!!!!
Currently :
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84 ATC - 200 ES, Jimmy-Rigged, don't ask.( Sold, 03-17-2005)
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84 125 M - The Mini-SXnot running yet. but won't be long.
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Dennis Stubblefield Sales
3/8 in. Drive Four-Prong Filter & Clutch Spanner Tool
Dennis Kirk Part Number: 281970
Manufacturer Part Number: TOOL15
Price: $10.99
http://www.denniskirk.com/jsp/produc...eafCatId=11903
Howdy
At The Back Of The Pack
Arm chair racerAt the back of the pack
I have used a metal punch. You can tap the nut around
Anyone know of a new project machine for me around Wisconsin?
Roostin' Away
Arm chair racerRoostin Away
yeah thats what we usually do when we dont have a special tool for something.
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1982 honda 110 exhaust for sale, PM me.
At The Back Of The Pack
Arm chair racerAt the back of the pack
Wow! that sure soves the locknut wrench issue! THX! how bout a flywheel puller? what are you guy's using on that? anything special? three prong? Who has a good inexpensive one?
At The Back Of The Pack
Arm chair racerAt the back of the pack
I use a normal 2 or 3 prong puller. Whatever fits and has the span. It may not hold the best, but usually it can get it to work. You just have to be carefull and work slowly to make sure you don't break anything. Put a little pressure on with the puller then tap that center nut. It may just pop right off if you are lucky. I bought a set of 3 different size pullers from Harbor Freight Tools for $10 on sale. They haven't let me down yet.
Anyone know of a new project machine for me around Wisconsin?
Putting Priorities in Order, Busier than ever.
Catch me if you can
Motion Pro
Mag Puller/27mm x 1.0 LH Threads
Dennis Kirk Part Number: 28282
Manufacturer Part Number: 080026
Price: $13.99
http://www.denniskirk.com/jsp/produc...eafCatId=11903
Howdy
At The Back Of The Pack
Arm chair racerAt the back of the pack
Your sure Howdy?..a Honda 200 flywheel.
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