A whole top end job would include... Valves.. guides.. springs... timing chain and tensioner.. piston / rings.. cylinder.. gaskets, plug.. all need to be checked, spec'ed and all that . Even the crank should be looked over for execive play or wear.
A whole top end job would include... Valves.. guides.. springs... timing chain and tensioner.. piston / rings.. cylinder.. gaskets, plug.. all need to be checked, spec'ed and all that . Even the crank should be looked over for execive play or wear.
Currently :
82 ATC - 200, plain jane, almost mint. ( Sold, 03-17-2005)
84 ATC - 200 ES, Jimmy-Rigged, don't ask.( Sold, 03-17-2005)
85 ATC - 250 SX, Pride and Joy, Bottom-Less Money Pit.
84 125 M - The Mini-SXnot running yet. but won't be long.
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The more people i meet.. the more i like my DOG !
I paid $256. I was able to reuse my piston, and the exhaust valve.
I had new rings installed, I had crank bearings installed, I bought a new timing chain, new intake valve and a lap and seal on the valves. New gaskets, and new timing sprocket, lower half. Oh and I took the stuff in pieces. They put stuff on for things I dont have tools for. Valve cutting, and crank bearings, I paid 5 bucks to save the rering installment too...call me lazy.
On crank bearigs that requires a split and you have to check to see if you need those.
A micrometer, measures the cylinder, feelers to measure the ring areas of the piston... and so on. If you have a manual, it will show all of this stuff.
Some of the stuff you may not need. You just need to measure for the tolorences. again refer to manual. I would take the 2 engines you have, and use best stuff out of each. Most time tho you will find it is the same stuff that is wrong, but not always.
You mentioned useing Howdy, I highly recommend you do so. From what I hear he sets you up good.
www.3wheeler.org
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* * * Nothing scares me more than someone who knows, with certainty, what is best for me * * *
yeah if i send him the motor ill see if he can use the best parts of both to rebuild one good one, and ill rebuild the other one later when i have more money and want to start a project. now i just need to get some dough together, get ahold of howdy, and get it outta here.. im gonna go pull the motor right now i guess
1983 Honda ATC 200x-shes a beater
Past Rides:
1982 ATC Big Red 200e (miss it more than i thought i would)
1985 200x rode it for about a mile
well i just pulled the motor, i need to drain the oil, anyone know what size socket to use, i dont have it here so i gotta borrow it from my friend, looks like about a 19 or 20mm,, anything else i should do besides plug the holes that could allow things into the top end and crankcase??
1983 Honda ATC 200x-shes a beater
Past Rides:
1982 ATC Big Red 200e (miss it more than i thought i would)
1985 200x rode it for about a mile
yea in standard that ig bolt is a 15/16 ... i htink its either a 19 or 21 in metric..never had a metric socket that big so i didnt euse it..lol
trikes owned:
85' 200m - sold
84' 200x - sold
83' 185s - sold
82' 185s - sold
85' 350x !!! - selling
You should invest in a metric socket set....... using standard sizes on metric bolts is a great way of making a mess of your bike..... ( yes... i know it can work.. but . for how long ? )
Currently :
82 ATC - 200, plain jane, almost mint. ( Sold, 03-17-2005)
84 ATC - 200 ES, Jimmy-Rigged, don't ask.( Sold, 03-17-2005)
85 ATC - 250 SX, Pride and Joy, Bottom-Less Money Pit.
84 125 M - The Mini-SXnot running yet. but won't be long.
--
The more people i meet.. the more i like my DOG !
exactly my thoughts, i had to use a 1/2 inch today and caught it before stripping.. ill get one of them. we once had tools when i was little and liked to play mechanic and lost them all.. never bought any since.. im going to check a local guy and see what he has to say about the motor...
1983 Honda ATC 200x-shes a beater
Past Rides:
1982 ATC Big Red 200e (miss it more than i thought i would)
1985 200x rode it for about a mile
im located in socal and just had my entire top end done on my x paid 545.00 parts and labor now she runs like a raped ape. i say take it to the pros if you have any doubts.
Is the oil plug the same as the regular 200's ? on the left side of the motor big bolt? if so its 24mm
1985 Tri-Z-
Originally Posted by mywifeknowseverything