Been doing some pre-fab thinking on how to design and build my nerf bars for the 500. This is going to be a very complicated procedure, I have a feeling. I'm really torn on how to make them.
My original idea was to use 2" C channel for foot-pegs (I want them large and Super STRONG) Now i'm leaning toward having the pegs formed into the nerfs and making them all aluminum. Biggest issue is strength.
Anyone have any good ideas? I want them to be removable for sure, in case I trail ride it. I'm welding some mounting tabs on the front tubes to attach the nerfs, so it should be fairly easy to remove them if I can figure out this issue.
What kind of aluminum will I need to be strong enough? Then, how would I bend it?