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Thread: how to take the clutch apart

  1. #1
    zoomerman's Avatar
    zoomerman is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    how to take the clutch apart

    hey a couple weeks ago i posted a thread wondering why my 125m had no power and everyone said the clutch well i took to scews out then 4 bolts out and it won't come apart i was wondering if i missed anything? and help would be great
    1985 suzuki alt 185
    1985 honda atc 250sx
    1985 honda atc 200m (all apart)
    1984 honda atc 200es
    1984 honda atc 200x- need motor, plastics, axle, exhaust.
    1984 honda atc 125m- times 2
    1985 honda atc 200m all apart
    1983 honda atc 200e times 2
    1983 honda atc 250r-times 2
    1983 honda atc 200 4 parts

    1983 honda atc 110 times 3
    1979 honda atc 110 smokey
    1978 honda atc 90- restored

    Have lots of extra parts, if interested email at e_mcy@hotmail.com

  2. #2
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    locknut

    there should be a large locknut in the center with 4 points missing in it. That is the locknut that you need to remove. Honda sells a special socket to remove this or you can take a piece of pipe and cut it to fit the locknut.

    Also don't loose the thrust washer behind the nut and remember to install the right side outward on the washer.

  3. #3
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    If you take the four bolts out that have the springs under them, it should just loosen the pressure plate and all the clutch plates. The clutch basket will not come off unless you take the center clutch nut off, but you will not have to do that if it is just your plates giving you trouble.

  4. #4
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    Yup yamahauler is right. I've never worked on those 125's I just went by a pic on bikebandit.com. My bad I though they'd be similar to the 200cc atc's.

  5. #5
    zoomerman's Avatar
    zoomerman is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    there is no four bolts with springs under them that i can see there are srings beside these bolts that i took out
    1985 suzuki alt 185
    1985 honda atc 250sx
    1985 honda atc 200m (all apart)
    1984 honda atc 200es
    1984 honda atc 200x- need motor, plastics, axle, exhaust.
    1984 honda atc 125m- times 2
    1985 honda atc 200m all apart
    1983 honda atc 200e times 2
    1983 honda atc 250r-times 2
    1983 honda atc 200 4 parts

    1983 honda atc 110 times 3
    1979 honda atc 110 smokey
    1978 honda atc 90- restored

    Have lots of extra parts, if interested email at e_mcy@hotmail.com

  6. #6
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    clutch

    Hey zoomer ,,,, what year 125m you working on ?

    john

  7. #7
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    well

    If it looks like this ,,, well I am not sure.

    http://houseofmotorcycles.bikebandit...me~ATC125M.asp

    I would hafta be sitting in front of it.

    john

  8. #8
    zoomerman's Avatar
    zoomerman is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    it's an 84 here is a pic of where i'm at right now
    1985 suzuki alt 185
    1985 honda atc 250sx
    1985 honda atc 200m (all apart)
    1984 honda atc 200es
    1984 honda atc 200x- need motor, plastics, axle, exhaust.
    1984 honda atc 125m- times 2
    1985 honda atc 200m all apart
    1983 honda atc 200e times 2
    1983 honda atc 250r-times 2
    1983 honda atc 200 4 parts

    1983 honda atc 110 times 3
    1979 honda atc 110 smokey
    1978 honda atc 90- restored

    Have lots of extra parts, if interested email at e_mcy@hotmail.com

  9. #9
    zoomerman's Avatar
    zoomerman is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    pic

    oh srry here's the pic
    Attached Thumbnails Attached Thumbnails clutch.jpg  
    1985 suzuki alt 185
    1985 honda atc 250sx
    1985 honda atc 200m (all apart)
    1984 honda atc 200es
    1984 honda atc 200x- need motor, plastics, axle, exhaust.
    1984 honda atc 125m- times 2
    1985 honda atc 200m all apart
    1983 honda atc 200e times 2
    1983 honda atc 250r-times 2
    1983 honda atc 200 4 parts

    1983 honda atc 110 times 3
    1979 honda atc 110 smokey
    1978 honda atc 90- restored

    Have lots of extra parts, if interested email at e_mcy@hotmail.com

  10. #10
    Join Date
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    Location
    s.w. michigan
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    6,498

    yep

    It is going to take a tool like what I made up out of a 7/8ths. socket.
    Brendon in above post suggested making one out of a peice of pipe ,,, that's a better idea then ruining a socket.

    john
    Last edited by jeswinehart; 08-24-2006 at 09:09 PM.

  11. #11
    zoomerman's Avatar
    zoomerman is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    i will try to make one wish me luck lol
    1985 suzuki alt 185
    1985 honda atc 250sx
    1985 honda atc 200m (all apart)
    1984 honda atc 200es
    1984 honda atc 200x- need motor, plastics, axle, exhaust.
    1984 honda atc 125m- times 2
    1985 honda atc 200m all apart
    1983 honda atc 200e times 2
    1983 honda atc 250r-times 2
    1983 honda atc 200 4 parts

    1983 honda atc 110 times 3
    1979 honda atc 110 smokey
    1978 honda atc 90- restored

    Have lots of extra parts, if interested email at e_mcy@hotmail.com

  12. #12
    Join Date
    Apr 2002
    Location
    s.w. michigan
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    6,498

    wich way

    Anybody know if that particular machine is using left hand thread on that nut ( I have no manuals for that modle ) ???

    john

  13. #13
    zoomerman's Avatar
    zoomerman is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    clutch plate pics

    i got the clutch off and my dad said that the plates look heat fratured here r the pics
    Attached Thumbnails Attached Thumbnails fdgf.JPG   hdf.JPG   jtyuty.JPG   mbnmbn.JPG   uh oh.JPG   qweqw.JPG  

    1985 suzuki alt 185
    1985 honda atc 250sx
    1985 honda atc 200m (all apart)
    1984 honda atc 200es
    1984 honda atc 200x- need motor, plastics, axle, exhaust.
    1984 honda atc 125m- times 2
    1985 honda atc 200m all apart
    1983 honda atc 200e times 2
    1983 honda atc 250r-times 2
    1983 honda atc 200 4 parts

    1983 honda atc 110 times 3
    1979 honda atc 110 smokey
    1978 honda atc 90- restored

    Have lots of extra parts, if interested email at e_mcy@hotmail.com

  14. #14
    zoomerman's Avatar
    zoomerman is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    oh and i took off the big spocket that is beside the clutch because it looked like when * switched gears it hit the engine and there is some wear there in the pic
    1985 suzuki alt 185
    1985 honda atc 250sx
    1985 honda atc 200m (all apart)
    1984 honda atc 200es
    1984 honda atc 200x- need motor, plastics, axle, exhaust.
    1984 honda atc 125m- times 2
    1985 honda atc 200m all apart
    1983 honda atc 200e times 2
    1983 honda atc 250r-times 2
    1983 honda atc 200 4 parts

    1983 honda atc 110 times 3
    1979 honda atc 110 smokey
    1978 honda atc 90- restored

    Have lots of extra parts, if interested email at e_mcy@hotmail.com

  15. #15
    zoomerman's Avatar
    zoomerman is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    oh i was lookin where i said that it loodked like something was hitting the engine cover. but i think that they put jb weld there they put too much on so it wore it off and there is some around that bolt
    1985 suzuki alt 185
    1985 honda atc 250sx
    1985 honda atc 200m (all apart)
    1984 honda atc 200es
    1984 honda atc 200x- need motor, plastics, axle, exhaust.
    1984 honda atc 125m- times 2
    1985 honda atc 200m all apart
    1983 honda atc 200e times 2
    1983 honda atc 250r-times 2
    1983 honda atc 200 4 parts

    1983 honda atc 110 times 3
    1979 honda atc 110 smokey
    1978 honda atc 90- restored

    Have lots of extra parts, if interested email at e_mcy@hotmail.com

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