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Thread: pipe repair and plus 6" axle

  1. #1
    Join Date
    Oct 2002
    Location
    cedar falls, IA
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    546

    pipe repair and plus 6" axle

    About a year ago, I found a kit for repairing dents in exhaust pipes but decided to pass on it since the kit cost more than a complete new exhaust (upwards of $200). well I decided to make my own "kit" and it worked great. I plugged off both ends of the pipe and pressurized them to around 80psi and heated the dents with torch. I had eight dents in three pipes and seven of them came out great. only the DG pipe refused to come out fully but it still looks way better than it did.

    I also got around to finally putting on my extended axle. not sure of the make but it could definatly pass for a factory part as it looks very much like a stocker the way it is tapered and what not. anyway heres the pics
    Attached Thumbnails Attached Thumbnails resized 03.JPG   resized 02.JPG   resized 04.JPG  
    The problem with America is stupidity. I'm not saying there should be a capital punishment for stupidity, but why don't we just take the safety labels off of everything and let the problem solve itself?
    85 atc350x ('05 christmas present to myself)
    84 tecate (my baby)
    84 honda 110 (lil buddy)
    81 honda 70 (daughters ride)
    86 lt250r (sold for parts) R.I.P.

  2. #2
    Join Date
    Nov 2004
    Location
    Waterloo IL
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    2,701
    Cool! How did you plug the ends of the pipes?
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  3. #3
    Join Date
    Oct 2002
    Location
    cedar falls, IA
    --
    546
    on the small end I used a 3/4"ip 3-piece compression coupling and on the big end I clamped a piece of steel and rubber tight against the end. once you got pressure one pipe and begin applying heat the dent will come out in less than thirty seconds. in the pic below you can see how I attached air to the 1" end of the pipe
    Attached Thumbnails Attached Thumbnails resized 01.JPG  
    The problem with America is stupidity. I'm not saying there should be a capital punishment for stupidity, but why don't we just take the safety labels off of everything and let the problem solve itself?
    85 atc350x ('05 christmas present to myself)
    84 tecate (my baby)
    84 honda 110 (lil buddy)
    81 honda 70 (daughters ride)
    86 lt250r (sold for parts) R.I.P.

  4. #4
    Join Date
    Nov 2003
    Location
    Newfoundland
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    5,280
    Neat trick for sure. Been a while since you've posted too. Do I spy black plastic on your bike?
    My Feedback 85 TECATE 500 08 Honda 450R

  5. #5
    Join Date
    Oct 2002
    Location
    cedar falls, IA
    --
    546
    yeah, I dont post much anymore, just lurk alittle. I thru on my junk plastic so as not to destroy the good stuff. It doesnt look as nice but it does the job and it doesnt bother me to beat on it some.

    Joe
    The problem with America is stupidity. I'm not saying there should be a capital punishment for stupidity, but why don't we just take the safety labels off of everything and let the problem solve itself?
    85 atc350x ('05 christmas present to myself)
    84 tecate (my baby)
    84 honda 110 (lil buddy)
    81 honda 70 (daughters ride)
    86 lt250r (sold for parts) R.I.P.

  6. #6
    Join Date
    Sep 2005
    Location
    Lipetsk, Russia
    --
    2,824
    dents in your pipe make a two-stroke perform worse, right?

  7. #7
    Join Date
    Nov 2003
    Location
    Newfoundland
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    5,280
    Makes anything perform worse.
    My Feedback 85 TECATE 500 08 Honda 450R

  8. #8
    Lots_Of_Nothing's Avatar
    Lots_Of_Nothing is offline So bombed at TF I needed both hands to hold my beer Teaching quads a lesson
    Join Date
    Oct 2002
    Location
    Upstate NY
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    2,665
    Very neat trick tecatecrazy, i'll have to try that sometime. How hot did you have to get it? Red hot, or just hot?

    What I do to get dents out is weld a bolt or something to the center of the dent, pull it out, then cut the bolt off and grind it down.
    Give me no lip and I tell you no lie.

    -TF 05' , And cant wait till 06!


  9. #9
    Join Date
    Sep 2005
    Location
    Lipetsk, Russia
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    2,824
    Quote Originally Posted by BigGreenMachine
    Makes anything perform worse.
    4-Strokes too? I didn't know that.

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