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Thread: 200 Big Red motor into ATC200 frame.

  1. #1
    Join Date
    Jul 2004
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    Pride, Louisiana
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    200 Big Red motor into ATC200 frame.

    Picked up my free 3wheeler yesterday and discovered it is a 83 ATC200. Fine by me because I love the one I have already. Here's the problem. It has a bad crankshaft so I was thinking of using the motor out of my 82 ATC200E Big Red since that trike has a mangled front end and a toasted rear axle.
    Can anyone think of a reason why this swap wouldn't work? I'll get a better look at both when I tear them down this weekend.
    1977 ATC 90
    1983 ATC200E Big Red
    1985 Heald Super Bronc VT-10
    1999 Bayou 220
    2007 Polaris Outlaw 90

  2. #2
    Join Date
    Aug 2004
    Location
    Ab Canada
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    Dosnt the 200E have the hi-low trans? i think that would hit the 200 frame...but im not postive, thats the only problem i could see...
    1985 Tri-Z-

    Quote Originally Posted by mywifeknowseverything
    Just hit the Freakin Gas and Hold on!!!!!

  3. #3
    Join Date
    Jun 2003
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    South of Rochester, NY
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    3,470
    Quote Originally Posted by My trike Sucks
    Dosnt the 200E have the hi-low trans? i think that would hit the 200 frame...but im not postive, thats the only problem i could see...

    I see a bigger problem.... the electric starter hanging off the front of the motor. Unless you removed the electric start and used the 200's stator and side cover, I don't think the motor will fit.
    '85 ATC350X - "Showgirl" '86 OEM plastics/Fork boots, Rear Axle/Rotor/Hubs, Hondaline Fender stabalizer/extender, Speedo/Tach, Tank cover.
    '86 ATC350X - 'Go-Go Girl'
    '82 ATC250R - 'California Girl' - Progressive springs F and R, Hondaline HL Guard, Fairing and Speedometer.
    '82 ATC250R -'Snow Bunny' Ice Racer, Very Clean, Hondaline Fairing, custom FT tire, will put in the 300R motor
    '70 US90 'Ol'Girl" - Aquarius Blue... all original seat and tires. Resto project in the future
    '85 ATC250ES-'Workin' Girl' CMP Footguard, Hondaline Mudflaps, Speedo, HL Lens, Block Heater, Work Light, Foot Peg Covers and Cooler Rack
    '85 ATC70 - All Original

    '84 Yamaha 225DX - Durablue +3" axle, DR motor, New Plastics, Foot, Hand and HL Guards.
    '85 Yamahauler - Gun Rack & 'Nerf Bars'
    '85 Yamahauler - Nearly together and restored
    '83 Suzuki ALT125 - Pieces
    '89 Suzuki LT-4WD - Token Golf Cart

  4. #4
    Join Date
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    Location
    Ab Canada
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    4,368
    Quote Originally Posted by 350x'inNY
    I see a bigger problem.... the electric starter hanging off the front of the motor. Unless you removed the electric start and used the 200's stator and side cover, I don't think the motor will fit.
    The earlier 200 and big red im sure are the same size frames if its the same as the 200m, all honda did was looks like too a ball peen and colapsed the front down tube in a little so the starter would clear...
    1985 Tri-Z-

    Quote Originally Posted by mywifeknowseverything
    Just hit the Freakin Gas and Hold on!!!!!

  5. #5
    Dave223 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    i tried it, wont work without a torch and welder....the curved tube in the rear hits the sub tranny, and the front too. The front wouldnt be hard, cut out a section of the down tube and flip it around and weld it back in, the rear is the problem. that tube has to move back close to 1/2 inch I think? Dave

  6. #6
    Join Date
    Jun 2003
    Location
    South of Rochester, NY
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    Quote Originally Posted by My trike Sucks
    The earlier 200 and big red im sure are the same size frames if its the same as the 200m, all honda did was looks like too a ball peen and colapsed the front down tube in a little so the starter would clear...
    200M has electric start too.

    tried it, wont work without a torch and welder....the curved tube in the rear hits the sub tranny, and the front too. The front wouldnt be hard, cut out a section of the down tube and flip it around and weld it back in, the rear is the problem. that tube has to move back close to 1/2 inch I think? Dave
    Maybe just me, but that down tube is a pretty important part of the frame... I wouldn't recommend cutting/welding it there.
    '85 ATC350X - "Showgirl" '86 OEM plastics/Fork boots, Rear Axle/Rotor/Hubs, Hondaline Fender stabalizer/extender, Speedo/Tach, Tank cover.
    '86 ATC350X - 'Go-Go Girl'
    '82 ATC250R - 'California Girl' - Progressive springs F and R, Hondaline HL Guard, Fairing and Speedometer.
    '82 ATC250R -'Snow Bunny' Ice Racer, Very Clean, Hondaline Fairing, custom FT tire, will put in the 300R motor
    '70 US90 'Ol'Girl" - Aquarius Blue... all original seat and tires. Resto project in the future
    '85 ATC250ES-'Workin' Girl' CMP Footguard, Hondaline Mudflaps, Speedo, HL Lens, Block Heater, Work Light, Foot Peg Covers and Cooler Rack
    '85 ATC70 - All Original

    '84 Yamaha 225DX - Durablue +3" axle, DR motor, New Plastics, Foot, Hand and HL Guards.
    '85 Yamahauler - Gun Rack & 'Nerf Bars'
    '85 Yamahauler - Nearly together and restored
    '83 Suzuki ALT125 - Pieces
    '89 Suzuki LT-4WD - Token Golf Cart

  7. #7
    Join Date
    Aug 2004
    Location
    Ab Canada
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    4,368
    Quote Originally Posted by 350x'inNY
    200M has electric start too.


    .
    What i ment is the 200m has electric start and its the same frame as the 200.... haha
    1985 Tri-Z-

    Quote Originally Posted by mywifeknowseverything
    Just hit the Freakin Gas and Hold on!!!!!

  8. #8
    sideshow_bob's Avatar
    sideshow_bob is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Feb 2005
    Location
    New Zealand
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    160
    Ok....I am having the same probelm as you.....I have removed the electric starter as it was fryed anyway.......But I am keen to know if the Hi/Lo gearbox will have any problems..........
    82 ATC 200...Getting torn down for resto/cleanup

    Looking for a "sport" trike in New Zealand..

  9. #9
    sideshow_bob's Avatar
    sideshow_bob is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Feb 2005
    Location
    New Zealand
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    160
    Ok...I have been measuring the frames....And have come to the conclusion that the 83 minus elec start should fit........
    82 ATC 200...Getting torn down for resto/cleanup

    Looking for a "sport" trike in New Zealand..

  10. #10
    Join Date
    Jun 2003
    Location
    South of Rochester, NY
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    Quote Originally Posted by My trike Sucks
    What i ment is the 200m has electric start and its the same frame as the 200.... haha
    Nope.... 200M frame is based off the 82/83 Big Red.

    Thanks for playin'......
    '85 ATC350X - "Showgirl" '86 OEM plastics/Fork boots, Rear Axle/Rotor/Hubs, Hondaline Fender stabalizer/extender, Speedo/Tach, Tank cover.
    '86 ATC350X - 'Go-Go Girl'
    '82 ATC250R - 'California Girl' - Progressive springs F and R, Hondaline HL Guard, Fairing and Speedometer.
    '82 ATC250R -'Snow Bunny' Ice Racer, Very Clean, Hondaline Fairing, custom FT tire, will put in the 300R motor
    '70 US90 'Ol'Girl" - Aquarius Blue... all original seat and tires. Resto project in the future
    '85 ATC250ES-'Workin' Girl' CMP Footguard, Hondaline Mudflaps, Speedo, HL Lens, Block Heater, Work Light, Foot Peg Covers and Cooler Rack
    '85 ATC70 - All Original

    '84 Yamaha 225DX - Durablue +3" axle, DR motor, New Plastics, Foot, Hand and HL Guards.
    '85 Yamahauler - Gun Rack & 'Nerf Bars'
    '85 Yamahauler - Nearly together and restored
    '83 Suzuki ALT125 - Pieces
    '89 Suzuki LT-4WD - Token Golf Cart

  11. #11
    Join Date
    Jul 2004
    Location
    Pride, Louisiana
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    286
    This is goin to turn into a cool project. Frame integrity after a few mods and welds aren't a concern as that is part of my job I do every day. Once I get started I'll take plenty of before and after pics and document what I do to make it fit.
    1977 ATC 90
    1983 ATC200E Big Red
    1985 Heald Super Bronc VT-10
    1999 Bayou 220
    2007 Polaris Outlaw 90

  12. #12
    sideshow_bob's Avatar
    sideshow_bob is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Feb 2005
    Location
    New Zealand
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    160
    OK...The motor DOES fit...
    I put the 200 BigRed motor into a ATC200 frame...I simply took the electric start off and it bolts right in.Looks like all you need to do is bang the tube in for the elec start to fit.
    82 ATC 200...Getting torn down for resto/cleanup

    Looking for a "sport" trike in New Zealand..

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