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Thread: Swing arm bolt for a 200x

  1. #1
    Join Date
    Apr 2004
    Location
    International Falls Minnesota
    --
    546

    Swing arm bolt for a 200x

    Does anyone have a suggestion on how to remove one of these by cutting it out without haveing to cut the swing arm? Im totally lost as to how to do this.

  2. #2
    danteross77's Avatar
    danteross77 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Dec 2005
    Location
    Texas
    --
    339
    make sure you chain tensioners are loose, actually remove them. use a old axle if you have one or a large punch, take you time and don't screw up you threads, try wd-40

  3. #3
    Join Date
    Sep 2004
    Location
    Lancaster, PA
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    1,738
    Use a torch and put in a lot of heat, then carefully pound it out.

    1985 Tiger 250LC
    1985 Tiger 200LC

    1985 ATC 350X
    1985 ATC 200x
    1973 ATC 70 (resto project)
    ATC 70 Full A+ Suspension Mini Tiger
    and many more!!!
    1991 District-6 Open 4 Wheel 4-Stroke Expert Hare Scramble Champ

    Blue Line Graphics
    Custom and Reproduction Decals
    http://www.bluelinedecals.com/

  4. #4
    Join Date
    Apr 2004
    Location
    International Falls Minnesota
    --
    546
    The bolt in it is stripped anyways ive got a new one so it doesnt matter if it gets mess up. The bearings are on the edge of the swingarm right? It looked like there were in the manual but i coudlnt realy tell.

  5. #5
    Join Date
    Apr 2002
    Location
    s.w. michigan
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    6,498

    yep ,,,

    Yes the needle/roller bearings are on the extream ends of the swing arm on both sides.

    john

  6. #6
    Join Date
    Nov 2003
    Location
    Oswego, IL
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    1,858
    lots of heat is the only way and a big or air !!!! trust me on this one. heat is the only way if the bearings have never been replaced.
    1974 atc 90 project underway cuzzztom

    1985 atc 110 for sale

    84 200s all original got off the first and only owner
    new carb
    maybe putting my 200x cam in it but not sure

    old trike
    1985 200x
    12.1 piston
    oil cooler kit
    white bors cam
    super trapp exhaust
    uni clamp on air filter
    350x front end

  7. #7
    Dads is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Dec 2002
    Location
    Richmond, NH
    --
    219
    If you want to sawsall it you cut the dust cup seal like your tring to make a washer out of it that way you cut thow the bushing and not the swing.
    Or if you can get it to move a little you can spred the frame so you can cut just the bolt.

  8. #8
    Join Date
    Apr 2004
    Location
    International Falls Minnesota
    --
    546
    I never thought of spreading the frame ill try that and cut it out hopefully that works. The heat wont hurt the cases or the gasekts will it?

  9. #9
    Dads is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Dec 2002
    Location
    Richmond, NH
    --
    219
    Cut it with a sawsall not torches. spred the frame just enuff to cut the bolt.
    Don't want to spring the frame.

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