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Thread: Bad CDI ?

  1. #1
    N5HNY's Avatar
    N5HNY is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Bad CDI ?

    I have a 86' 250es Big Red.

    Got my engine back in and now working on the electrics. I got my starter working by bypassing the ground switch.

    I don't seem to have any spark. I have cleaned the connections. I have also tried to check the CDI unit with a digital voltmeter like the manual says.

    Anybody have this problem ? Where do you get new CDI units if needed ?
    Vance

  2. #2
    N5HNY's Avatar
    N5HNY is offline At The Back Of The Pack Arm chair racerFirst time rider
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    John,

    I couldn't get the starter to whirl over. I checked the wiring diagram and noticed that the neutral switch grounded everything. So I bypassed it with a jumper wire and the starter works now.

    However, the neutral light does not light up, so I will check that out. I was told this thing was running before it "locked up".

    Is your Big Red an 86' ?
    Vance

  3. #3
    N5HNY's Avatar
    N5HNY is offline At The Back Of The Pack Arm chair racerFirst time rider
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    John,

    Check your PM.

    I just had an idea I might have sent you my CDI box to try on your BR.

    I got everything sparking now. On to the carb and tank for fire up time.
    Vance

  4. #4
    N5HNY's Avatar
    N5HNY is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Thanks John. I appreciate the offer.

    I'm good to go now. My wiring harness is in great shape. Got lucky there I guess.

    I have a carb kit, so now it is on to the carb. Sombody already put a plastic tank on it so I don't have to worry about rust. My petcock looks rugged though. The long screen is gone but I can put an outboard filter on the fuel line.

    The 86' has a bunch of little hoses on the carb for pollution control or egr. Good Grief !!!!

    It's getting closer stand by.
    Vance

  5. #5
    N5HNY's Avatar
    N5HNY is offline At The Back Of The Pack Arm chair racerFirst time rider
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    I have seen some posts about cold weather start kits for the Big Red. I always wondered what they looked like. I figured it was some kind of modified enrichment circuit inside the carb.

    I got the carb back together tonight. The Shinda kit I bought kinda left me confused. It had some parts that were a bit different than my carb. I had cleaned the carb in carb dip, so I just cleaned up the old brass parts and reinstalled them.

    I will work on the fuel tank and petcock tommorrow. Man it's getting close, just hope that transmission isn't toast.
    Vance

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