200 Clutch Questions.

[burnoutboy]

I am having a few troubles regarding clutches.

How do I remove the centrifugal clutch? It seems rather confusing.

Also, what are the torque specs for the four clutch bolts for the other clutch??



Cheers...

[Rex Karz]

Get the cover off. Remove the 3 bolts hlding the oil filter cover and remove cover, spring and washer. Remove the small O-ring on the crankshaft. Pry the part of the locknut that is in the depression on the crankshaft. Wedge a penny in the gear to hold the clutch. Remove locknut (Left hand threads!) Remove lockwasher. Slide off the clutch plate. Rotate manual clutch so that the notched part allows the centrifi clutch to come off. If the manual clutch is to come off, wait and use penny to lock it for removal of locknut (after removal of lifter guide and ball bearing. It requires a special tool. Make tool or buy one.
Manual Clutch locknut 29-36 ft-lb, Manual clutch small bolts Guessing 7-10 ft-lb Centrifi/crank 76-83 ft-lb Centrifi clutch small bolts 7-10 ft-lb
Heretahelp...

[burnoutboy]

Hey Mate, thanks a ton for the answer. That will help me alot...


Also, do ya happen to know the torque required to tighten the head bolts down?

Cheers.

[Rex Karz]

Head Bolts 6mm - 6-9 ft-lb
Head Bolts 8mm - 13-14 ft-lb
Cam Sprocket and Pulse rotor bolt - 6-9 ft-lb
Valve adjuster cover - 7-14 ft-lb