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Thread: Misleading 250R Big Bore Info

  1. #1
    Join Date
    Mar 2004
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    Eastvale, CA
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    Misleading 250R Big Bore Info

    The following is a revelation to me and may be to some of you as well or it may be common knowledge but either way, I thought I'd share.

    I recently rebuilt the top and bottom ends of my 85 250R that has been set up with an ESR/Pro-x 310cc big bore kit for the last few years. I sent the cylinder off to ESR for boring and a new piston. When I got it back, I noticed the piston size as being 72.5 mm. Since there's no replacement for displacement, I was curious about how many cc's I gained by going to the next size overbore so I rung up my trusty displacement calculator, entered the figures and came up with 297 cc's. 297 cc's? I must have made a mistake! I ran the figures again, same answer. Hmmm....interesting. I ran the figures using the previous 72mm bore and came up with 295 cc's. This just doesn't make sense. Maybe they sold me a mislabled 295cc cylinder by mistake and not the 310 I ordered. So.. I called ESR and come to find out the stock bore of their 310 kit is 72mm's and that you don't get to 310cc's until you reach the 5th and final bore of 74mm's.

    I know a motor is not always the exact displacement as what it's labled as (a 250R is acutally 246cc's) but that's false advertising on ESR's part if you ask me, however, if I keep my R another 20 years I might reach 310cc's eventually.
    Current Ride (Purchased new in Oct. 84) - 1985 Honda ATC 250R w/ ESR 310cc big bore kit
    Wife's Ride - 2009 Polaris RZR 800
    Kid's Rides - 2009 Yamaha Raptor 700, 2008 Yamaha Raptor 250
    Former Rides - 1975 Honda XR 75, 1979 Yamaha IT 175, 1978 Honda ATC 90, 1980 Honda ATC 110

    got sand?

  2. #2
    atcsteve's Avatar
    atcsteve is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Jun 2004
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    arizona
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    157
    Thats true,but Ive changed the bore from the first to the last,and no real power gains,so,I bore as needed now!!
    85 250r drag bike

    87 trx 250r ESR big bore

  3. #3
    Join Date
    Feb 2004
    Location
    CUYAHOGA FALLS, OHIO
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    1,242

    Reeeeallllly?

    I always thought I had the 295 kit. I just did the last bore on mine, my piston is 73.5mm. La Sleeve tells me thats as big as they go, which is where I got my piston from. So from what your telling I have a 310. We'll thats sweet. Ive heard this info from someone else too. That suck that you were totally mislead. Sounds like you just have the 295 sleeve like me. Wonder if La Sleeve is where ESR got their kits from?
    3-85 ATC 70
    86 ATC 250R
    86 WETBIKE
    01 KX250
    2011 KAW SXR800- 35YR EDITION
    05 HERITAGE/SPRINGER/SOFTTAIL

  4. #4
    Join Date
    Jun 2003
    Location
    englishtown NJ
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    2,676
    310's are 295, most 330's are 320 or so, a 80 over is really a 262 not 265. most of you bikes aren't accurite either, 83-85 200x is 190cc, 300ex is 282, 250ex is 229

  5. #5
    gotballs 250r 82's Avatar
    gotballs 250r 82 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Sep 2003
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    florida
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    259

    Esr

    I know you could always buy a bigger esr. But you would need a fat stack of cash. Well you learn somthing new every day here @ 3 wheelworld.
    82 300R tricked
    02 blaster wife's
    83 suzuki 250 dirt bike
    82 300R drag monster
    2007 suzuki hayabusa sweet street bike

  6. #6
    Join Date
    May 2006
    Location
    illinois
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    743
    not cool!!
    take the bore x the bore x the stroke x .7854,and you will have your cc's
    it should be a true 310,from them!!!!!!,thats a **** deal,and over priced too
    its like every one wants a fotune for there stuff,and they expect people to afford it
    and im not talking just about esr
    Last edited by TimSr; 09-01-2006 at 08:42 PM.

  7. #7
    Join Date
    Jun 2003
    Location
    englishtown NJ
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    2,676
    you can bore it out a 310, but its at the last bore.

  8. #8
    Join Date
    Mar 2004
    Location
    Eastvale, CA
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    630
    Quote Originally Posted by jason 32
    not cool!!
    take the bore x the bore x the stroke x .7854,and you will have your cc's
    I use this link for cc calcs. http://www.straightliners.co.uk/calcs/eng-disp-calc.htm
    Current Ride (Purchased new in Oct. 84) - 1985 Honda ATC 250R w/ ESR 310cc big bore kit
    Wife's Ride - 2009 Polaris RZR 800
    Kid's Rides - 2009 Yamaha Raptor 700, 2008 Yamaha Raptor 250
    Former Rides - 1975 Honda XR 75, 1979 Yamaha IT 175, 1978 Honda ATC 90, 1980 Honda ATC 110

    got sand?

  9. #9
    Join Date
    Jan 2004
    Location
    Palmetto,Florida
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    2,300
    the "295's" are the "310's" ....... 72 mm piston
    "07" DR650 Suzuki Dual Sport

  10. #10
    Join Date
    Jan 2004
    Location
    NJ
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    1,646
    So if you want a 310 you have to buy a 330 kit on the first bore??
    3 CR500R's and counting. Do I really need 4???
    Do I really need 9 Tigers?
    Laegers ATC500R
    DO NOT send any thing to whats his face (dirt-face/crasher) here on the board. What a scum bag. He screwed (stole) money from me and screwed me on my ME360 and Hondaline 300R engine rebuilds.

  11. #11
    Join Date
    Jun 2004
    Location
    potsdam ny
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    1,227
    god you guys are ridiculous. a 310 kit is a 295 until the last bore which is a 310. 330's are about 320cc's on the first bore and 330 on the last. on and on and on for all of the cylinder kits, and if you havent noticed, ESR has the cheapest pro-x cylinder kits around.
    1985 Honda ATC250R drag trike with s/t kit and full drag CR hybrid motor and drag chassis...
    1986 Honda ATC250R daily rider fully modded engine, +4 swinger,etc...
    1997 Polaris Storm 800 triple, boyesen reeds, dg individual silencers, 240 studs, 123mph on radar...

  12. #12
    Join Date
    Oct 2003
    Location
    Las Vegas, NV.
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    2,512
    Quote Originally Posted by hrc85250r
    god you guys are ridiculous. a 310 kit is a 295 until the last bore which is a 310. 330's are about 320cc's on the first bore and 330 on the last. on and on and on for all of the cylinder kits, and if you havent noticed, ESR has the cheapest pro-x cylinder kits around.
    Hey Einstein, they're not talking about the price here. The point being made here is that you're not getting the product (displacement) that you thought you were. It doesn't matter if it's the cheapest cylinder around. If I buy a 310, I want a 310, or at least a 306. You don't round 295cc's up to 310cc's. If they want to round up, it should be sold as a 300, not a 310.
    Last edited by Red Rider; 09-02-2006 at 03:51 AM.
    Red Rider's Sand Machine Updated 07/23/14

  13. #13
    Join Date
    May 2006
    Location
    illinois
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    743
    they should specify it as the last bore!!!
    untill that- it isnt a 310=thats the point!!,we are not rediculas

  14. #14
    Join Date
    Jan 2004
    Location
    NJ
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    1,646
    I guess in this case ESR is not too HONEST. Hmmm
    3 CR500R's and counting. Do I really need 4???
    Do I really need 9 Tigers?
    Laegers ATC500R
    DO NOT send any thing to whats his face (dirt-face/crasher) here on the board. What a scum bag. He screwed (stole) money from me and screwed me on my ME360 and Hondaline 300R engine rebuilds.

  15. #15
    Join Date
    May 2005
    Location
    Southern NH
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    1,489
    Quote Originally Posted by 88 Turbo Coupe
    I guess in this case ESR is not too HONEST. Hmmm
    It's not just ESR, all the companies who make big bores do this.......
    "I have but one lamp by which my feet are guided, and that is the lamp of experience." -Patrick Henry

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