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Thread: Chain popping issues.. lt230

  1. #1
    Join Date
    Dec 2004
    Location
    Pa.'s Highest City
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    8,058

    Chain popping issues.. lt230

    This chain on this quad came off 4 times yesterday. I adjusted it the day before because it keeps getting loose. I even loctited the four bolts that slide in the carrier but it seems to keep loosining and coming off. I have read in the past somewhere that these suzukis are prone to throwing the chains but I was wondering if there was a solution to this problem. I recently also replaced the chain and sprokets a couple weks ago so all is pretty much new. Any suggestions?

  2. #2
    Join Date
    Aug 2006
    Location
    new hampshire
    --
    914
    check the axle bearings and swing arm bearings for play!
    1982 ATC 70
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  3. #3
    Join Date
    Sep 2005
    Location
    Massachusetts
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    1,272
    Chris check out this place. Lt230.com. That have case savers and chain tensors which would help emencly.
    2000 Rm250
    1985 IT200
    2003 suzuki sv1000s
    2008 polaris outlaw 525s

  4. #4
    Join Date
    Mar 2005
    Location
    overton, PA
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    5,257
    james licky makes chain tensioners for the lt230 that helped with the probvblems i had but it doesnt eliminate it totaly still pops onc ein a while.

  5. #5
    Join Date
    Nov 2004
    Location
    Mass.
    --
    90
    Not a expert but your new chain will stretch some for awhile under load. You might want to mark your carrier and the swing arm to see if the carrier is turning inside the clamp. If not then I would suspect the swing arm bearings or the carrier bearing like badasskfx mentioned earlier. Jmo
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  6. #6
    Join Date
    Dec 2004
    Location
    Pa.'s Highest City
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    8,058
    Quote Originally Posted by Rm250RF900R
    Chris check out this place. Lt230.com. That have case savers and chain tensors which would help emencly.
    Hey thanks for the link! That may come in handy sometime.

    When I tigtnend it before our last ride I noticed that two of the bolts were loose. I loctited them thinking it would solved the problem.

    I'll try the marking trick after I readjust and tightenen everything back up. I'm pretty sure all the bearings are tight but I'll check them again to see for sure.

    Oh I should mention that I have had the quad out on quite a few all day rides and it never happens with me. Only when my son rides it...

  7. #7
    Join Date
    Dec 2004
    Location
    Pa.'s Highest City
    --
    8,058
    Welp,,, Looks as if the rear axle bearings are shot... I've been having bad luck with bearings lately. Anyways I just got bearings and seals off ebay for $12.50

    Now, I can understand how that would cause the chain to pop... but what would cause it to keep loosing the way it is?

  8. #8
    Join Date
    Aug 2006
    Location
    new hampshire
    --
    914
    when the bearings are loose you can never realy adjust your chain properly. you can adjusy your chain then kick the tire and it could be loose again.
    1982 ATC 70
    1983 ATC 200E yard rat
    1984 ATC 200X
    1984 ATC 200S (X2)
    1985 ATC 70 (X2)
    1985 ATC 200S
    1985 ATC 250R
    1986 TRX 70
    1986 ATC 350X
    2004 kfx 700 XC
    2006 prarie 700 XC
    2009 Brute Force 750
    2020 CF Moto 600

  9. #9
    Join Date
    Dec 2004
    Location
    Pa.'s Highest City
    --
    8,058

    Good point..

    Quote Originally Posted by badasskfx
    when the bearings are loose you can never realy adjust your chain properly. you can adjusy your chain then kick the tire and it could be loose again.
    Yea that's what I was thinkin. Although the one tensioner looks to be bent up a bit (the one under the caliper)... dunno if that may have something to do with it as well.

    I 'll get these bearings switched out right quick and see how it goes from there.
    Last edited by chris200x; 12-31-2007 at 12:43 AM.

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