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Thread: need help on 85/89 250r engine

  1. #1
    Join Date
    Jan 2005
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    need help on 85/89 250r engine

    OK i'm starting to feel like ytmboy asking all these questions but try to bear with me for a little while longer. I know i SHOULD have this engine together and running by now but my gaskets arent here yet so that puts a damper on it. I have a 1985 atc250r engine with a trashed LEFT side engine case. I also have an 89 250r engine with a broken RIGHT engine case. I have discovered that it seems a lot easier to switch the left side case rather than the right side case. My question is, could i just take the left case, crank and top end off of the 89 engine and bolt it right up to the 85 engine? If not im going to have to pull the right side engine case off of the 85 and put it on the 89.
    "Instruction manuals are nothing more than another man's opinion."
    - Chick McGee




    -1985 250sx
    - 1986 atc310R drag bike
    - 1981 110 chopper.
    - 1985 350X 3+1 durablue axle, uni filter
    - 1985/6 350x
    - 2-84 atc250r's and 1 83
    - 2002 trx400ex
    - 1985 atc 250r
    -1985 atc70 WTB PARTS
    - 1985 tecate

    MADE IT THROUGH TRIKEFEST 04, 05, 06, 07, and 08, cant wait til 09!!

  2. #2
    Join Date
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    yep just pull the left one AKA flywheel side from the 89 motor. sit it on the side when you pull it and you can leave all the tranny gears in the right case plus the crank in your 85 motor. thats the easiest way.

    but the 89 has the long rod crank with using a 86 and older piston with a spacer plate it'll really rip. 89 have a better clutch setup also so switch the clutch basket and everything related from that engine and put in into your 85 motor
    JASON LISKEY

    1985 atc 250r ---- finsh line axle,.fmf exhaust and rictor privateer silencer, prm grab bar.
    2008 KTM 525xc quad ----- HMF exhaust, HRE chromoly stem,
    86 trx 250r --- with after market chromoly frame and everything else done to it
    01 400ex --- with 86 trx 250r motor
    87 250x + 93 300ex both 350x powered
    2 = 86 atc 350x's
    86 atc 250r
    83 atc 185s --- from retired guy not ridden since 87
    Bandito framed 110 with 85 motor and yellow us90 fenders + tank

  3. #3
    Join Date
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    potsdam ny
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    i would just throw the good side on the 85 onto the 89 motor.
    1985 Honda ATC250R drag trike with s/t kit and full drag CR hybrid motor and drag chassis...
    1986 Honda ATC250R daily rider fully modded engine, +4 swinger,etc...
    1997 Polaris Storm 800 triple, boyesen reeds, dg individual silencers, 240 studs, 123mph on radar...

  4. #4
    Join Date
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    Quote Originally Posted by jason85atc250r
    yep just pull the left one AKA flywheel side from the 89 motor. sit it on the side when you pull it and you can leave all the tranny gears in the right case plus the crank in your 85 motor. thats the easiest way.

    but the 89 has the long rod crank with using a 86 and older piston with a spacer plate it'll really rip. 89 have a better clutch setup also so switch the clutch basket and everything related from that engine and put in into your 85 motor

    well the 89 doesnt have a clutch assembly unfortunately. The 89 does have a cool head and a ported jug. So are you saying use the whole 85 top end? or just the piston with a spacer plate and the 89 cylinder? USE the 85 or 89 crank?? I'm lost in this whole liquid cooled R thing sry. I'll i've had for R's are the air cooled engines. From what i understand though you want a long rod correct? Well i hope so because thats why i bought the 89 engine. I need someone to clear up this whole long rod/ short rod/ spacer plate stuff. I know the 87 and newer has a long rod and you have to use a spacer plate on the 87 and newer engines if you use a 85-86 top end. thats about all i know though. someone help ....
    "Instruction manuals are nothing more than another man's opinion."
    - Chick McGee




    -1985 250sx
    - 1986 atc310R drag bike
    - 1981 110 chopper.
    - 1985 350X 3+1 durablue axle, uni filter
    - 1985/6 350x
    - 2-84 atc250r's and 1 83
    - 2002 trx400ex
    - 1985 atc 250r
    -1985 atc70 WTB PARTS
    - 1985 tecate

    MADE IT THROUGH TRIKEFEST 04, 05, 06, 07, and 08, cant wait til 09!!

  5. #5
    Join Date
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    .

    Quote Originally Posted by hrc85250r
    i would just throw the good side on the 85 onto the 89 motor.
    thats what i might end up doing. I just figured if it was basically the same thing and easier then why not just switch the left side cases and crank? i'm slowly learning about the Liquid 250r's.......
    "Instruction manuals are nothing more than another man's opinion."
    - Chick McGee




    -1985 250sx
    - 1986 atc310R drag bike
    - 1981 110 chopper.
    - 1985 350X 3+1 durablue axle, uni filter
    - 1985/6 350x
    - 2-84 atc250r's and 1 83
    - 2002 trx400ex
    - 1985 atc 250r
    -1985 atc70 WTB PARTS
    - 1985 tecate

    MADE IT THROUGH TRIKEFEST 04, 05, 06, 07, and 08, cant wait til 09!!

  6. #6
    Join Date
    Jun 2002
    Location
    Mississippi
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    here is a post i made a few years back. it really is simple.

    http://www.3wheeler.org/vb/showthread.php?t=6218
    83 ATC70
    85 ATC70
    85 200x vintage racer
    86 500r
    Lots of parts

    My 500R


  7. #7
    Join Date
    Sep 2003
    Location
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    Quote Originally Posted by dizasterzrfun69
    well the 89 doesnt have a clutch assembly unfortunately. The 89 does have a cool head and a ported jug. So are you saying use the whole 85 top end? or just the piston with a spacer plate and the 89 cylinder? USE the 85 or 89 crank?? I'm lost in this whole liquid cooled R thing sry. I'll i've had for R's are the air cooled engines. From what i understand though you want a long rod correct? Well i hope so because thats why i bought the 89 engine. I need someone to clear up this whole long rod/ short rod/ spacer plate stuff. I know the 87 and newer has a long rod and you have to use a spacer plate on the 87 and newer engines if you use a 85-86 top end. thats about all i know though. someone help ....


    i would just put the 89 case half and long rod crank into your 85 bottom end since the 89 is missing parts. since the clutch stuff is missing that the only part thats really makes the 89 bottom end better.

    then you 'll be using the 89 ported cylinder and cool head with a 85 style piston and the spacer plate. the cylinder interchange with either style piston. then you'll be really ripping it up
    JASON LISKEY

    1985 atc 250r ---- finsh line axle,.fmf exhaust and rictor privateer silencer, prm grab bar.
    2008 KTM 525xc quad ----- HMF exhaust, HRE chromoly stem,
    86 trx 250r --- with after market chromoly frame and everything else done to it
    01 400ex --- with 86 trx 250r motor
    87 250x + 93 300ex both 350x powered
    2 = 86 atc 350x's
    86 atc 250r
    83 atc 185s --- from retired guy not ridden since 87
    Bandito framed 110 with 85 motor and yellow us90 fenders + tank

  8. #8
    Join Date
    Sep 2003
    Location
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    Quote Originally Posted by jason85atc250r
    i would just put the 89 case half and long rod crank into your 85 bottom end since the 89 is missing parts. since the clutch stuff is missing that the only part thats really makes the 89 bottom end better.

    then you 'll be using the 89 ported cylinder and cool head with a 85 style piston and the spacer plate. the cylinder interchange with either style piston. then you'll be really ripping it up
    pm me with your phone number and i'll call you and explain it over the phone if that helps. i have free long distance on my cell.
    JASON LISKEY

    1985 atc 250r ---- finsh line axle,.fmf exhaust and rictor privateer silencer, prm grab bar.
    2008 KTM 525xc quad ----- HMF exhaust, HRE chromoly stem,
    86 trx 250r --- with after market chromoly frame and everything else done to it
    01 400ex --- with 86 trx 250r motor
    87 250x + 93 300ex both 350x powered
    2 = 86 atc 350x's
    86 atc 250r
    83 atc 185s --- from retired guy not ridden since 87
    Bandito framed 110 with 85 motor and yellow us90 fenders + tank

  9. #9
    Join Date
    Sep 2003
    Location
    Elizabethtown PA
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    1,581
    Quote Originally Posted by jason85atc250r
    i would just put the 89 case half and long rod crank into your 85 bottom end since the 89 is missing parts. since the clutch stuff is missing that the only part thats really makes the 89 bottom end better.

    then you 'll be using the 89 ported cylinder and cool head with a 85 style piston and the spacer plate. the cylinder interchange with either style piston. then you'll be really ripping it up
    pm me with your phone number and i'll call you and explain it over the phone if that helps. i have free long distance on my cell.
    JASON LISKEY

    1985 atc 250r ---- finsh line axle,.fmf exhaust and rictor privateer silencer, prm grab bar.
    2008 KTM 525xc quad ----- HMF exhaust, HRE chromoly stem,
    86 trx 250r --- with after market chromoly frame and everything else done to it
    01 400ex --- with 86 trx 250r motor
    87 250x + 93 300ex both 350x powered
    2 = 86 atc 350x's
    86 atc 250r
    83 atc 185s --- from retired guy not ridden since 87
    Bandito framed 110 with 85 motor and yellow us90 fenders + tank

  10. #10
    Join Date
    Dec 2003
    Location
    SE PA
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    683
    Jason explained it pretty well with the long/short rod deal. The cases are the same through the years. But while you have them split, check the tranny gears and shift forks real good for wear/damage. Those R trannies take a beating, pieces break off the gears. Save ya a lot of time if you catch it now while it's apart!
    [FONT="Palatino Linotype"]~My Rides (to name a few) ~
    1986 ATC250R, 1985 ATC350X
    1985 ATC250R Missile (90% done)
    1983 ATC185S
    1999 TRX416EX
    2003 Honda CBR600RR
    1990 Yamaha Zuma
    1985 XR80 w/100 motor
    1967 Honda CB77, '65 CL77
    1962 Puch 250 SGS
    1984 XR350R (owned since I was a kid)
    1972 Suzuki T350 Rebel, '73 T500 Titan
    1964 BSA A65 (needs restored)
    1968 BMW R60/2 mint original bike
    1976 Kawasaki KH500 triple
    Anybody have parts to trade for the above models?

  11. #11
    Join Date
    Jan 2004
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    NJ
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    Can you see the spacer plate between the cases and jug on a complete engine?
    3 CR500R's and counting. Do I really need 4???
    Do I really need 9 Tigers?
    Laegers ATC500R
    DO NOT send any thing to whats his face (dirt-face/crasher) here on the board. What a scum bag. He screwed (stole) money from me and screwed me on my ME360 and Hondaline 300R engine rebuilds.

  12. #12
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    Quote Originally Posted by 88 Turbo Coupe
    Can you see the spacer plate between the cases and jug on a complete engine?

    actually i dont think either of them have a spacer plate. They are both about 30 minutes away at my old mans house otherwise i'd go look.
    "Instruction manuals are nothing more than another man's opinion."
    - Chick McGee




    -1985 250sx
    - 1986 atc310R drag bike
    - 1981 110 chopper.
    - 1985 350X 3+1 durablue axle, uni filter
    - 1985/6 350x
    - 2-84 atc250r's and 1 83
    - 2002 trx400ex
    - 1985 atc 250r
    -1985 atc70 WTB PARTS
    - 1985 tecate

    MADE IT THROUGH TRIKEFEST 04, 05, 06, 07, and 08, cant wait til 09!!

  13. #13
    Pete is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Dec 2003
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    I wouldn't run an 86 style piston with a spacer plate on the 89 rod and topend. It increases the crankcase volumn and makes the engine lazy. Reed spacers do the same thing. If you want to tame down the power, then by all means.

    All you have to do is to remember to match your piston choice to your crank. If you have an 85 or 86 short rod crank, run the 85/ 86 style piston. If you have the 87+ style crank, then run an 87+ piston. It does not matter what year of cylinder or cases you have.

    Do keep in mind if you do some mixing and matching, 5th gear is 1 tooth taller on the early year transmissions, so I wouldn't mix and match the trannies, use them as a whole assembly.

  14. #14
    Pete is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Quote Originally Posted by 88 Turbo Coupe
    Can you see the spacer plate between the cases and jug on a complete engine?
    and yes, when you run an 86 style piston on an 89 crank, you CAN see the spacer plate. I've had a setup like this before.

  15. #15
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    Quote Originally Posted by Pete
    I wouldn't run an 86 style piston with a spacer plate on the 89 rod and topend. It increases the crankcase volumn and makes the engine lazy. Reed spacers do the same thing. If you want to tame down the power, then by all means.

    All you have to do is to remember to match your piston choice to your crank. If you have an 85 or 86 short rod crank, run the 85/ 86 style piston. If you have the 87+ style crank, then run an 87+ piston. It does not matter what year of cylinder or cases you have.

    Do keep in mind if you do some mixing and matching, 5th gear is 1 tooth taller on the early year transmissions, so I wouldn't mix and match the trannies, use them as a whole assembly.
    Well like i said, the 89 top end has some porting done to it already and a cool head, i'm also planning on a cr reed cage and reeds.
    "Instruction manuals are nothing more than another man's opinion."
    - Chick McGee




    -1985 250sx
    - 1986 atc310R drag bike
    - 1981 110 chopper.
    - 1985 350X 3+1 durablue axle, uni filter
    - 1985/6 350x
    - 2-84 atc250r's and 1 83
    - 2002 trx400ex
    - 1985 atc 250r
    -1985 atc70 WTB PARTS
    - 1985 tecate

    MADE IT THROUGH TRIKEFEST 04, 05, 06, 07, and 08, cant wait til 09!!

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