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Thread: Kick start gear stuck

  1. #1
    Join Date
    Sep 2004
    Location
    Brandon, Manitoba
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    2,209

    Kick start gear stuck

    I took my clutch cover off because Im replacing the one crank seal. I noticed the kick starter gear is grinding the case. I cant seem to pull the gear off..is there a trick to it?

    And also the primary drive gear wont come off either, I have the nut off but the gear wont even budge.. any ideas? thanks


    Check out my trike hoist/work table. It has 2 heights for the legs, storage and work table height...its pretty slick.








  2. #2
    ATCR250R's Avatar
    ATCR250R is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    May 2006
    Location
    Norfolk, NY
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    319
    Cant tell you the fix but nice looking machines and hoist! Oh and if you are planning on beating anything please use a rubber mallet.
    ATCless at the moment...

    1977 Firebird Formula
    1997 Suzuki RM250

  3. #3
    Join Date
    Jun 2005
    Location
    Randolph NY
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    597
    It kind of looks like something came loose in there. The gear looks like it hasnt been nicked up at all though... Did the spring come loose and rub the case maybe?

  4. #4
    Join Date
    Sep 2004
    Location
    Brandon, Manitoba
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    2,209
    I got everything apart, new crank seal in primary drive gear back on...thats good.

    Got the kickstarter gear out...It was wedged in there by a tang that broke off the case..

    I think this happened when I was trying to get the clutch off before I bought my electric impact, I tried using a breaker bar and it was just putting stress on everything. but yea...Now I think I f'ed it up...I going to see if it will go back together tomorrow and work.
    Attached Thumbnails Attached Thumbnails case (Medium).jpg  

  5. #5
    Join Date
    Mar 2006
    Location
    Oregon
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    2,471
    AWW shoot ... man i wish these trikes wouldn't ever break down !

    it's seem's the Flu bug for trikes is going around ...

    Good luck on it

  6. #6
    Join Date
    Jan 2006
    Location
    conesus lake NY
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    11,894
    Blog Entries
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    all thats for is to hold the spring,you can see on the spring the tab that goes in there,see if that tab will go in there still? if not you can have someone that can weld alum. build it up a little.

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