Results 1 to 6 of 6

Thread: Front brake caliper removal on 85 200X

  1. #1
    Join Date
    Apr 2005
    Location
    Blue Ridge Mtns NC
    --
    59

    Lightbulb Front brake caliper removal on 85 200X

    Is there a trick to removing the front brake caliper off the brake disc. I can certainly remove the 2 bolts that holds it onto the fork, however once it's loose it seems like it's stuck in between the rim and the disc and will not slide out.

    Surely I don't have to disconnect the brake line in order to give it more play? The manuals say nothing about this problem?

    Anyone seen this problem?

  2. #2
    Join Date
    Jan 2005
    Location
    Great Bend
    --
    704
    unbolt the rim from the hub and move the rim over. this has to be done on all Honda ATC's with a front disk brake.
    1985 KXT 250
    84 KX cylinder
    sprock racing head
    +2" Miltech swingarm
    frame mounted Rad

    1983 250R
    DG head
    290cc Big Bore
    CT pipe
    85R front end
    +1" Miltech swingarm
    2+2 axle NOS NASA
    18x10x9 Hoosiers

  3. #3
    Join Date
    Feb 2004
    Location
    Tionesta, PA
    --
    5,743
    I find it much easier to just loosen the three nuts that hold on the disk - then the disk slides over enough to get the caliper out. You won't even need to take the nuts the whole way off.
    RIP - Yamahondaman!! You will never be forgotten!
    RIP - Sam Brehm!! Gone but NEVER forgotten!
    RIP - Sandpuppi101 - You will live on in my mind - I miss you friend!

  4. #4
    Join Date
    Apr 2005
    Location
    Blue Ridge Mtns NC
    --
    59
    Thanks for the tips, It's interesting that the Honda service manual don't mention this problem.

  5. #5
    Join Date
    Feb 2004
    Location
    Tionesta, PA
    --
    5,743
    It took me many times of forcing out the caliper or just removing the whole axle/hub/tire before I found this little trick. It saves so much time. Just out of curiosity, does anyone else do it this way? Maybe it is common knowledge - maybe it is not???
    RIP - Yamahondaman!! You will never be forgotten!
    RIP - Sam Brehm!! Gone but NEVER forgotten!
    RIP - Sandpuppi101 - You will live on in my mind - I miss you friend!

  6. #6
    Join Date
    Sep 2003
    Location
    Elizabethtown PA
    --
    1,581
    thats the way i do it also. i forgot to tighten them once went riding and heard a noise in the front
    JASON LISKEY

    1985 atc 250r ---- finsh line axle,.fmf exhaust and rictor privateer silencer, prm grab bar.
    2008 KTM 525xc quad ----- HMF exhaust, HRE chromoly stem,
    86 trx 250r --- with after market chromoly frame and everything else done to it
    01 400ex --- with 86 trx 250r motor
    87 250x + 93 300ex both 350x powered
    2 = 86 atc 350x's
    86 atc 250r
    83 atc 185s --- from retired guy not ridden since 87
    Bandito framed 110 with 85 motor and yellow us90 fenders + tank

//ArrowChat Integreation Code //