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Thread: 250r kickstarter slip question for guru's

  1. #1
    Join Date
    Jan 2005
    Location
    Orange County, CA
    --
    119

    250r kickstarter slip question for guru's

    I know that the 85 is slightly different than the newer 250r motors (ie86 and up). My kickstarter never slipped before I rebuilt the bottom end. I'm pretty good about not losing any parts, but I thought I might have lost the washer on the kickstart shaft, so I replaced it with a new one. Now the kicker slips sometimes. If my motor never had the spacer and I put one in, could this cause it to slip by not letting the gears fully engage against the clutch basket? Any input by knowledgable bottom end rebuilders would be appreciated.
    1985 ATC 250R
    1986 ATC 200X
    1986 TRX 250R

  2. #2
    Join Date
    Jun 2003
    Location
    englishtown NJ
    --
    2,676
    probably the gears are worn

  3. #3
    Join Date
    Jan 2005
    Location
    Orange County, CA
    --
    119
    gears looked really sharp. ie no rounding at tips.
    1985 ATC 250R
    1986 ATC 200X
    1986 TRX 250R

  4. #4
    Join Date
    Jun 2003
    Location
    englishtown NJ
    --
    2,676
    mine looked the same way, I changed them and the problem stopped. A friend had a similar problem, I sold him new gears and the problem went away. His gears didn't look too bad either. All it takes a alittle. Dumb question, when you put it together, did you put the two springs behind the gear?

  5. #5
    Join Date
    Jan 2004
    Location
    Palmetto,Florida
    --
    2,300
    the "85" ATC Is Common for that .... Re-Place the Gear's with the "86" .......
    "07" DR650 Suzuki Dual Sport

  6. #6
    Join Date
    Jan 2005
    Location
    Orange County, CA
    --
    119
    Is there any damage occuring, other than my foot when it slips all the way down?
    1985 ATC 250R
    1986 ATC 200X
    1986 TRX 250R

  7. #7
    Join Date
    Mar 2006
    Location
    Oregon
    --
    2,471
    How much do the gears cost ? ? ?

  8. #8
    Join Date
    Jun 2003
    Location
    englishtown NJ
    --
    2,676
    both, about $200.

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