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Thread: Aftermarket Pipe for Raptor 660R

  1. #1
    Join Date
    Sep 2002
    Location
    Minnesota
    --
    451

    Aftermarket Pipe for Raptor 660R

    ok, ive now gotten sniped on multiple pipes for my raptor from ebay, plus their way to expensive. Ive decided to try and make my own. What i need are a few pictures of an aftermarket setup on a quad and some demensions. If anyone can help me out it would be appriciated. heres what i need for measurements

    -diamater of headpipe (both at the port and mid way back if its different)
    -length of headpipes the where they join
    -lenght of "midpipe" (where headers join together to the back of the silencer)
    -diamater and lenght of scilencer
    -diameter of endcap hole
    -anything else you feel in noteworthy
    also include the brand of pipe your describing

    I know its probebly alot more complicated than im thinking but i wanna give it a shot, thanks for your help.
    1985 Honda 250es "Big Red" 1984 Honda 200s (Sold)
    1984 Honda 125m 1986 Honda 200x (new project)
    2003 Raptor 660 1978 Suzuki GS1000


  2. #2
    diggerzmound is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Nov 2004
    Location
    Nebraska
    --
    187
    the problem with making your own pipe is material. To make it out of aluminum takes special tools to fabricate the inlet and outlet. It really wouldn't be worth the hassle.

    You can gut your stock pipe, remove your airbox lid and rejet and feel the power difference.
    My Ride - 2001 Raptor, HotRods 720 Stroker.
    94' Banshee- Bing Bing Bing
    85 Tri-Z, 6 Speed, Power Valved, Boyesen Reeds, DG Pipe.
    Kids - Lil' Yamahas
    Summer rides - 1100 Wave Raider, JS550, 06' V-Max
    Winter toy - 95' V-max4

  3. #3
    Join Date
    Sep 2002
    Location
    Minnesota
    --
    451
    I plan on making the header out of stainless and the canister out of aluminum, i can weld aluminum, i have easy access to a lath, and pipe bender, and can get any type of tubing i want. I plan on using a replacement endcap and packing from a big name (dont know which one yet. I know this sounds dumb but i would like to try it. If you are willing to get me some demensions, it would really help.
    1985 Honda 250es "Big Red" 1984 Honda 200s (Sold)
    1984 Honda 125m 1986 Honda 200x (new project)
    2003 Raptor 660 1978 Suzuki GS1000


  4. #4
    Join Date
    Dec 2002
    Location
    Kansas
    --
    2,387
    You should get on bluetraxx and do the raptor exhaust mods, I know they help a bunch and dang cheap.
    I had the RIGHT to remain silent, I didn't have the ability!

  5. #5
    Join Date
    Sep 2002
    Location
    Minnesota
    --
    451
    Thanks for that info, ill check it out, im still interested in makeing my own though to, pretty much just to see if i can do it. Let me know if you got demensions
    1985 Honda 250es "Big Red" 1984 Honda 200s (Sold)
    1984 Honda 125m 1986 Honda 200x (new project)
    2003 Raptor 660 1978 Suzuki GS1000


  6. #6
    Join Date
    Sep 2002
    Location
    Minnesota
    --
    451
    Im on the site and i cant find these "mods" you speak of... a little help?
    1985 Honda 250es "Big Red" 1984 Honda 200s (Sold)
    1984 Honda 125m 1986 Honda 200x (new project)
    2003 Raptor 660 1978 Suzuki GS1000


  7. #7
    Join Date
    Dec 2002
    Location
    Kansas
    --
    2,387
    Let me see if I can find them or have a guy that done them find it.
    I had the RIGHT to remain silent, I didn't have the ability!

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