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Thread: Headlights Burning Out?

  1. #1
    Bender is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Headlights Burning Out?

    I have replaced the headlight 5 times since the begining of last summer! Each one burns out faster than the last one. The high beams will go out and then low beams. Last night i replaced it again and i rode for about 5 minutes and highs went out so switced it to the lows and they went out about 30 seconds later and i had to ride home in the dark! I never touch em before i put them in. Why is this happening? The last one i had in was really dim like a flashlight after i thought it burnt out but came back on really dim only on low. Could it be because i broke the glass on the outside?
    86 ATC 350X
    86 ATC 200x (my P.O.S.)
    ATC 70 (first trike,7 years old)

    Email: Bender@bodybuilders.com

  2. #2
    Join Date
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    voltage regulater....
    looking for a TRI-Z 250 to restore at the moment

    LONG LIVE THE 2 STROKES !!!

  3. #3
    Bender is offline At The Back Of The Pack Arm chair racerFirst time rider
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    I dont know anything about electrical.
    86 ATC 350X
    86 ATC 200x (my P.O.S.)
    ATC 70 (first trike,7 years old)

    Email: Bender@bodybuilders.com

  4. #4
    troy's Avatar
    troy is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    voltage regulator is gone, . trust me for the amount you just spent on replacing bulbs you could of had a new regulator. .


    My ski doo was the same thing, bulb after bulb after bulb, all because the voltage regulator was dead. not cheap replacing 3 halogen blub's after 5 minutes

  5. #5
    mike84bigred's Avatar
    mike84bigred is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    The headlight might just be draining to much power. What machine is it? Do you have a stock bulb or aftermarket, or just something that totally dosen't belong on there? We know we have all seen that. haha
    84'200s (Dad bought new in 84, long gone)
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    04 Polaris Sportsman (Swapped 400 motor with a 500, Polaris wheels w/Kendra Bearclaws, Moose Fender Flares, Brushguard, Warn Winch)
    84 200s (Needs work!)

  6. #6
    troy's Avatar
    troy is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Are you using halogen bulbs, Seems to me you are, and if you are then that half the problem there, some how some way theres hand oil or oil in general getting on the bulb. Also this whole voltage regulator thing (i think) maybe playing a part in this if it isn't the bulb.

    In my many years of working on ski doo and bike wiring and electrical i'v never hard of a bulb burning out becauses it sucking up to much power. the coil will only put out what it's designed to put out. I'v heard of the lighting coils burning out because of to big of a wattage, but never a bulb

  7. #7
    Join Date
    Mar 2006
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    Albion Il.
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    Actually had the same problem today on an 82 185s.
    Kept burning up tailights until we replaced the burnt out
    headlight. Called our local Honda guy and he said
    if either the headlight or tailight is out, if you rev the
    motor way up it can burn the other out.
    Beats the hell out of me . My first impression was
    voltage regulator was bad also.

    C n H
    1981 200
    1985 200s
    1982 185s
    1986 110
    1986 200x (parts)

    Three Wheels Burnin'


  8. #8
    troy's Avatar
    troy is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    in some cases this is possable, because when the two bulbs are combined together they each work with one another to break down the voltage. most head lights are 45 to 55 watts and the tail lights can be from 5 to 21 watts. So i'm guessing this is the method yours is using.

  9. #9
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    My guess is the voltage regulator.
    The voltage regulator is designed to suck up additional voltage if it goes over say 14v. I've had the same thing happen on a sled.

  10. #10
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    Quote Originally Posted by Bender
    Could it be because i broke the glass on the outside?
    What glass are you talking about? Are you saying the lens cover is broken and you are riding without one? If so, that is a good place to start. Halogen bulbs are very sensitive to moisture, and as was mentioned, even oil from your fingers.

    If your lens cover is intact, the problem is the voltage regulator. On some models it is integrated into another component and cannot be changed by itself, but you can add a generic one such as the "volt pack" sold by Dennis Kirk for about $15.
    Last edited by TimSr; 12-08-2006 at 10:21 PM.

  11. #11
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    Quote Originally Posted by TimSr
    What glass are you talking about? Are you saying the lens cover is broken and you are riding without one? If so, that isa good plave to satrt. Halogen bulbs are very sensitive to moisture, and as was mentioned, even oil from your fingers.

    If your lens cover is intact, the problem is the voltage regulator. On some models it is integrated into another component and cannot be changed by itself, but you can add a generic one such as the "volt pack" sold by Dennis Kirk for about $15.
    Good advice Tim

    Just this summer I blew a few headlights in my motorcycle. It turned out that the seal between the glass and the metal backing was bad so when it would rain a little watter could seam past and spray on the bulb causing it to blow.
    1984 Yamaha YT 60 Tri Zinger(current project)
    1983 Yamaha YTM 200 (rear suspension kit)..... long term project
    2004 BMW R1150R
    1972 Honda CT 70
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  12. #12
    troy's Avatar
    troy is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Quote Originally Posted by thefox
    Good advice Tim

    Just this summer I blew a few headlights in my motorcycle. It turned out that the seal between the glass and the metal backing was bad so when it would rain a little watter could seam past and spray on the bulb causing it to blow.
    Halogen's are one of the best type lights to have, bright and some times if you buy the right ones crystal clear white light, but are cranky if expose to any form of water or oil's. I notice a 100 percent difference when i switch to a halogen blue bulb 55/60 watt

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