Results 1 to 9 of 9

Thread: Help!

  1. #1
    troy's Avatar
    troy is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Aug 2006
    Location
    Canada
    --
    254

    Exclamation Help!

    I need help fast....I have tore down the top end of my bike and i have got one big problem. The last gasket WILL NOT come off in one piece. Reason, yamaha used a product called yamabond. How can i safely remove the gasket. Like i said it's coming up in pieces, in place not coming up at all


    Thanks guys

  2. #2
    Join Date
    Jul 2006
    Location
    Pocahontas, AR
    --
    16
    when we overhauled mine we used diesel to clean it. And i used a razor blade to clean of the surfaces where the new gaskets would go. I dont know a whole lot so im not certain thats your problem. Just tryin to help.

  3. #3
    troy's Avatar
    troy is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Aug 2006
    Location
    Canada
    --
    254
    Quote Originally Posted by Throesch
    when we overhauled mine we used diesel to clean it. And i used a razor blade to clean of the surfaces where the new gaskets would go. I dont know a whole lot so im not certain thats your problem. Just tryin to help.

    I'll up load a picture in about 10 minutes so you all can have a look and see what i'm talking about ...but any help at this point will be great. this has put one big STOP in my rebuild
    Last edited by troy; 02-18-2007 at 07:03 PM.

  4. #4
    troy's Avatar
    troy is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Aug 2006
    Location
    Canada
    --
    254
    heres the picture of my problem
    Attached Thumbnails Attached Thumbnails gasket.JPG  

  5. #5
    Join Date
    Jan 2006
    Location
    conesus lake NY
    --
    11,894
    Blog Entries
    1
    brand new razor blade and hold it somewhat flat try not to scrape up the metal

  6. #6
    Join Date
    Nov 2006
    Location
    Tulare, California
    --
    719
    Yeah the base gasket always gets replaced when you take off the jug. Make sure nothing gets into your case. I had that same problem with a gasket here on my jug. I sat here for a little more then an hour with a small ice pic and a flat head screw driver and scraped it off peice by peice.
    Current Bike:
    1985 Honda 350X

    Bikes owned:
    1984 Honda 200X
    1982 Honda 250R
    1985 Honda 350X x3
    1985 Honda 250R x2
    1985 Honda 500X

  7. #7
    Join Date
    Apr 2006
    Location
    Crestview, Florida
    --
    2,429
    Use a soft wire wheel on a drill.

  8. #8
    Join Date
    Dec 2003
    Location
    SE PA
    --
    683
    Wire wheel will remove and damage the aluminum. I recommend a razor blade scraper with a few new blades. Stuff a clean shop rag in the hole and try not to get any junk in there. Be careful not to gouge the aluminum and take your time. The razor will scrape down to the aluminum. Don't use any gasket sealer or bonding agent on the base or head gaskets.
    [FONT="Palatino Linotype"]~My Rides (to name a few) ~
    1986 ATC250R, 1985 ATC350X
    1985 ATC250R Missile (90% done)
    1983 ATC185S
    1999 TRX416EX
    2003 Honda CBR600RR
    1990 Yamaha Zuma
    1985 XR80 w/100 motor
    1967 Honda CB77, '65 CL77
    1962 Puch 250 SGS
    1984 XR350R (owned since I was a kid)
    1972 Suzuki T350 Rebel, '73 T500 Titan
    1964 BSA A65 (needs restored)
    1968 BMW R60/2 mint original bike
    1976 Kawasaki KH500 triple
    Anybody have parts to trade for the above models?

  9. #9
    troy's Avatar
    troy is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Aug 2006
    Location
    Canada
    --
    254
    Thanks guys...i got her all done and cleaned up. ...while i was poking around i notice some thing, the top of my piston has NO carb build up on it, it's the same OEM piston that was installed when the bike was made, and the rings are in GREAT shape. How ever i didn't just spend 45 dollers CAD on new rings for nothing, so i'm going to install them too with all the new gaskets i got. My next question is, how many others here have a o-ring that goes around the cylinder sleve?. mine has one and the sleve slips on down into the engine. Keep in mind this is my first bike i'v striped down.


    Oh i forgot to say. I WILL NOT BE USING ANY YAMABOND OR ANYTHING LIKE THAT...LOL .....if it leaks oil from the gaskets because i didn't i'll just keep adding oil...lol..

    But why did yamaha use this stuff anyways, there has to be another reason besides the oil leaking thing?

//ArrowChat Integreation Code //