Results 1 to 9 of 9

Thread: I need help with alternator removal tool for honda atc200 1982/3

  1. #1
    Join Date
    Mar 2007
    Location
    Whitby, Ontario
    --
    137

    Question I need help with alternator removal tool for honda atc200 1982/3

    Does anyone know the outer thread size for the alternator removal tool for the Honda atc200 1982/3. I've figured out the shaft thread size but I'm having trouble with the outer one. Is there a safe way to remove the alternator without this tool. I checked the resistance of the red/black wire to ground as per the manual but I havent got the resistance that the manual specifies. It's and open contact on the exciter coil. I need to replace this in order to get spark. The pulse generator and the ignition coil are good. I wasn't able to check the
    CDI as the manual states I need some special meter for this to ensure it is working. I havent tried to measure it with my meter yet. I'll probably be stubborn and try it anyways.

    Yamaha YTM200K 1983 (1)
    Honda ATC200 1980 (1)
    Honda ATC200 1983 (1)
    Honda ATC200M 1984 (1) No Motor Yet!
    Honda 250R 1985 (1)
    Yamaha 2005 660 Grizzly Special Edition

  2. #2
    Join Date
    Jan 2005
    Location
    RI
    --
    2,530
    spend the 12-18 dollars and buy the tool on ebay. youll save money if you break something due to not using the right puller. Check to see if you can borrow one from someone in Canada or something.

    CDI's rarely go bad IMO.

    Mike
    1986 Tri-z
    1985 250r
    1985 200s
    1985 70[/SIZE]

  3. #3
    Join Date
    May 2006
    Location
    illinois
    --
    743
    if your talking about the stater-,and its the same as my 83 200x just use a bolt from the hardware store- dennis kirk wanted 10 bucks-
    i bought a bolt ,and used a electric impact, no problems-
    toss it in your truck and take it to the store with ya-

  4. #4
    Join Date
    Apr 2006
    Location
    London Ontario, Canada
    --
    1,197
    I went to Princess auto and bought a universal flywheel puller for $20.00 Cad. Works great!
    Tapper
    R.I.P. Sandpuppie, you are greatly missed!
    May you rest in peace Jeswinehart, deeply missed, never forgotten....
    Feedback thread http://www.3wheelerworld.com/showthr...ight=tapper190

  5. #5
    Join Date
    Feb 2006
    Location
    illinois
    --
    7
    the thread is M14 1.5 pitch i think

    i used a hardware store bolt and i dipped it in wheel bearing grease before i threaded it into the flywheel so it would be nice and lubed up to help things out

  6. #6
    Join Date
    Mar 2007
    Location
    Whitby, Ontario
    --
    137

    Thumbs up Stator toll

    Cool guys. I got a princess auto around the corner from here.

    Yamaha YTM200K 1983 (1)
    Honda ATC200 1980 (1)
    Honda ATC200 1983 (1)
    Honda ATC200M 1984 (1) No Motor Yet!
    Honda 250R 1985 (1)
    Yamaha 2005 660 Grizzly Special Edition

  7. #7
    Join Date
    Mar 2007
    Location
    Texas
    --
    5,045
    princess? isn't that a girl auto?

  8. #8
    Howdy's Avatar
    Howdy is offline Putting Priorities in Order, Busier than ever. Catch me if you can
    Join Date
    Sep 2002
    Location
    Celina, Ohio
    --
    10,079
    The tool that you need for pulling the flywheel is left hand thread, and I'm sure it's bigger than 14.5 mm.
    Howdy

  9. #9
    Join Date
    Mar 2007
    Location
    Whitby, Ontario
    --
    137

    I got it out.

    Well, couldn't find a flywheel puller so I bought a steering wheel puller and improvized a little and she's outta there. Now I checked the stator and the exciter coil is definitely toast. gotta look for one now... Thanks guys

    Yamaha YTM200K 1983 (1)
    Honda ATC200 1980 (1)
    Honda ATC200 1983 (1)
    Honda ATC200M 1984 (1) No Motor Yet!
    Honda 250R 1985 (1)
    Yamaha 2005 660 Grizzly Special Edition

//ArrowChat Integreation Code //