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Thread: ascott 500 head swap onto a 350x.... with pics

  1. #76
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    my buddy called up micky dunlope and he said for his old 505cc motors they needed to use custom clutch springs to get them to hold.

    he also told him that normal hd springs are junk and and are made for stockish motors.

    so now we are going to measure the highth and diameter of some barnett springs and see if barnett can give us the poundage of these springs and see if they have a spring the same size with more presure.

    if not we are going to check into valve springs....acording to micky with the ''right'' springs and a easy pull lever it should be hard to pull the lever in...as in real hard like a grooved basket.

    he said he used to get custom springs made just for 350x monster motors but that was years ago and the source dried up....wish i had a spring scale to measure spring strength but now there is hope
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

  2. #77
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    try calling Tom Carlson i talked to him before and he seems to be a helpful guy.

  3. #78
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    what about a spring shop in your area. I know there's a place around here that makes custom springs, no idea on the price though.

    i got some defective ones back in highschool to build a catapult.

  4. #79
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    814-723-3514

  5. #80
    Billy Golightly's Avatar
    Billy Golightly is offline Always finding new and exciting ways to not give a hoot in hell Catch me if you can
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    You can measure the tension of springs by compressing them on a regular old bathroom scale and see how much weight it takes to compress them a 1/2 or an inch at a time to find the spring rate.

  6. #81
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    Quote Originally Posted by lndy650 View Post
    try calling Tom Carlson i talked to him before and he seems to be a helpful guy.
    iv bin to his house....he keeps things like i need to know to himself

    he used to offer a clutch mod for this type of problem.....im starting to think it was just real heavy springs and maybe the extra disc
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

  7. #82
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    Quote Originally Posted by Billy Golightly View Post
    You can measure the tension of springs by compressing them on a regular old bathroom scale and see how much weight it takes to compress them a 1/2 or an inch at a time to find the spring rate.


    i had the same idea......put the scale and springs in the press and go a certian amount to see witch is stronger


    you were on the right track with the lockup deal.....but i think id need a new clutch cover to get that to fit
    Last edited by SWIGIN; 05-08-2008 at 06:32 PM.
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

  8. #83
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    Quote Originally Posted by The Goat View Post
    what about a spring shop in your area. I know there's a place around here that makes custom springs, no idea on the price though.

    i got some defective ones back in highschool to build a catapult.
    we have spring places too but small heavy springs are kinda hard to get made.....only a few places make small atv size springs that are heavy enough
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

  9. #84
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    ok at 1/2 inch compression stock 350x clutch springs are 53 pounds

    stock 350x valve springs are high 40's and ascott valve springs are 50

    i'll update this as we get to try more springs
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

  10. #85
    Billy Golightly's Avatar
    Billy Golightly is offline Always finding new and exciting ways to not give a hoot in hell Catch me if you can
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    I'd look into some that came off streetbikes or something. I think I've read FZR600 springs interchange with banshee or something, so its likely others do as well.

  11. #86
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    my new R&D valve springs are RIDICULOUSLY heavy. I'd say well over 60 pounds, i honestly couldn't push them in with my thumb, and where I can easily squeeze one of the stockers in my palm...the R&Ds took a bit of straining.

    just a heads up.

  12. #87
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    Quote Originally Posted by The Goat View Post
    my new R&D valve springs are RIDICULOUSLY heavy. I'd say well over 60 pounds, i honestly couldn't push them in with my thumb, and where I can easily squeeze one of the stockers in my palm...the R&Ds took a bit of straining.

    just a heads up.


    lol....thats not ridiculous enough

    old worn out barnett springs ended up being 72 pounds and new vesrahs checked in at 75....the same as new barnetts

    so the 4 new barnett springs that arnt holding is putting 300 pounds of presure on the clutch pack.

    we did find some valve springs that will fit and they have 120 pounds each....once we get them and try them i'll post how they work.... but i think we are on to something
    Last edited by SWIGIN; 03-04-2010 at 12:34 AM.
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

  13. #88
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    i wonder how its going to be pulling 480 pounds with a clutch handle

  14. #89
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    Quote Originally Posted by SWIGIN View Post
    iv bin to his house....he keeps things like i need to know to himself

    he used to offer a clutch mod for this type of problem.....im starting to think it was just real heavy springs and maybe the extra disc
    now that i think of it that dosent suprize me i have a TC 350x head ported and oversized valves for a 450 big bore and he refused to tell me where to get the oversize valves. i think they were 32mm in. and 30mm ex.

  15. #90
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    Quote Originally Posted by lndy650 View Post
    i wonder how its going to be pulling 480 pounds with a clutch handle
    not to bad..... i would say my clutch pull is on the soft side with barnett springs.

    and at 75 pounds each thats 300 pounds so this is only 180 over that...there is always easy pull levers and easy clutch things plus you can always ad lenght to the clutch arm for more leverage.

    the pull is the least of my worries as long as we can get it to stop slipping. ever ride a bike with a grooved basket? once your on the track you dont even notice things like clutch pull....till the end of the day....lol
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

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