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Thread: couple questions on 200x rear shock rebuild

  1. #1
    oldred95 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    couple questions on 200x rear shock rebuild

    Finally tore it apart and from what I can tell the only problem was it was low on oil because of a leaking shaft seal. I went ahead and drained and refilled it with ATF and did what the book said to reassemble but I got just a little bit of air trapped in the system still since there is no way of bleeding the air out. It seems to work fine so I guess it won't hurt anything? To recharge the reservoir I just used compressed air at 225 psi. Yes I know the book says 298 psi of nitrogen but air works too. I guess my question is what is the nitrogen charge for? I couldn't see that it did a heck of a lot since the shock worked fine without it but I went ahead and put 225 psi or air in it anyway. Last, the adjuster wheel on the bottom I'm assuming is to set the rebound rate right? I played with it and it seemed to me like it did change the rate but it may have just been me seeing things.
    1984 200X bored .040 over, mild port work, K&N filter
    Planning on custom exhaust, XR200 carb and cam

  2. #2
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    Apr 2006
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    Air will work, but nitrogen is probably used for a few reasons. 1. nitron contains no moisture like air does. 2. Air with moisture in could possible become steam and cause big problems! 3. nitrogen is non-flamable, oxygen can cause explosion under some circumstances! 4. Filling from an aircompresser is probably a bad idea since its not filtered correctly.

    Getting a shock charged with nitrogen is cheap so that would probably be your best choice. But if you service your shock regularly air should work. I doubt you would ride hard enough for steam to actually occure but its possible.
    The adjuster is the rebound, if you set it on 4 like a 200x, it rebounds slower than say 1 or 2.
    1986 200x- old school D.I.D wheels, Gold D.I.D X-Ring Chain, Rad MFG. Carrier, PRM Grab Bar, Pro Circuit T-4 custom, Maier plastics, 85x forks, 18x10.5x8 kenda klaw mxr's on itp steels, the money pit never ends

    2004 YFZ450 - CP 12.5:1, cam mod , gibson nerfs, hmf pipe, protaper bars + risers, dg bumper/skids, holeshot gncc's on itps, cycra handguard and more stuff to come.

  3. #3
    Join Date
    Mar 2006
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    the trick to getting the air out is hold the rezzy up as high as you can with the shock body in a vise and fill the rezzy with oil till it starts to fill the shock body.

    this pushes all the air out of the rezzy and line

    and most shops only put 160-200 psi in the shock
    80s......185 atc, Yamaha tri-moto 200, 85 200x with tons of work
    90s......89 Suzuki quad racer 250 (raced 250 A class for 6 years, late 90s.. custom framed 250x with long travel shocks and a built 350x motor.... built Honda 110
    00s...... chomeoly framed 350 RX with all the goodies (thanks to my bro)
    2012.....Replaced the 350x motor for a 444cc YZ426
    WWW.HREATV.COM

  4. #4
    Join Date
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    Also thanks for the info everyone i look forward to dong mine now with advice already given!!
    2- 85 Tri-Z's black and Yellow
    2- 85 250SX's
    1- 85 200X
    3-ATC 70's
    2- 85 tri-zinger's who needs some parts

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