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Thread: how to get snapped stud out of cylinder

  1. #16
    joe_f7's Avatar
    joe_f7 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    well that now happened to me. extractor broke off. hole is all chewed up trying to get it out. now i need to find a machine shop or a new cylinder. now that was fun.
    1986 Kawasaki KXT 250 tecate
    ported, FMF pipe, DG silencer, boysen stage II reeds, 39mm keihin PWK, T4 thumb throttle and front master

  2. #17
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    Quote Originally Posted by joe_f7 View Post
    well that now happened to me. extractor broke off. hole is all chewed up trying to get it out. now i need to find a machine shop or a new cylinder. now that was fun.
    did you try welding a nut on it?

  3. #18
    joe_f7's Avatar
    joe_f7 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    would that work being that the stuck parts are set down in the cylinder a good 1/8"
    1986 Kawasaki KXT 250 tecate
    ported, FMF pipe, DG silencer, boysen stage II reeds, 39mm keihin PWK, T4 thumb throttle and front master

  4. #19
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    the weld wont stick to aluminum but the aluminum might melt if it gets too hot. set a nut on top and fill er up with weld its worth a shot if you already snapped and easyout off in there

  5. #20
    joe_f7's Avatar
    joe_f7 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    i'll have to see what my welder buddy thinks of that. i'll also be seeing what a machine shop says. can't find a 86 cylinder anywhere
    1986 Kawasaki KXT 250 tecate
    ported, FMF pipe, DG silencer, boysen stage II reeds, 39mm keihin PWK, T4 thumb throttle and front master

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