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Thread: Maier plastic on 86 200x-exhaust too close

  1. #1
    Join Date
    Aug 2006
    Location
    Texas
    --
    997

    Maier plastic on 86 200x-exhaust too close

    I just put some new plastic on my 86 200x and see that the rear fender sits too close to the exhaust. I dont have the wire support brace on as the fenders didnt have the little 'tit' thing that the OEMs did. I dont want an ugly hole on the outside of the fenders like the little instruction book that come with the fenders says. Did anyone use this brace without drilling a hole? What is the best way to keep the fender off the exhaust? Make a little heat shield or...? 1st pic is it hanging naturally. 2nd pic is me holding it an ok distance from the exhaust. Any suggestions? Thanks!
    Attached Thumbnails Attached Thumbnails HPIM0591.JPG   HPIM0592.JPG  
    84 Honda 200ES Big Red


  2. #2
    Join Date
    Feb 2008
    Location
    NE Indiana
    --
    525
    You don't like the "custom" fender made by the exhaust? Mine is melted because somebody put on an aftermarket exhaust. Don't they make an aluminized heat insulation that sticks to the plastics? I had a CBR1100XX Blackbird that had some on the inside of the belly fairing to keep it from melting. Don't know if you could get it at a dealer or not.

    smvorndran

  3. #3
    Join Date
    Jan 2005
    Location
    RI
    --
    2,530
    maier makes some adhesive heat shields that you can try
    1986 Tri-z
    1985 250r
    1985 200s
    1985 70[/SIZE]

  4. #4
    Join Date
    Apr 2006
    Location
    PA
    --
    1,464
    The 200x is suppost to have fender supports, but Ive never seen one with them. On mine I make some out of aluminum flatbar and used heat tape.
    1986 200x- old school D.I.D wheels, Gold D.I.D X-Ring Chain, Rad MFG. Carrier, PRM Grab Bar, Pro Circuit T-4 custom, Maier plastics, 85x forks, 18x10.5x8 kenda klaw mxr's on itp steels, the money pit never ends

    2004 YFZ450 - CP 12.5:1, cam mod , gibson nerfs, hmf pipe, protaper bars + risers, dg bumper/skids, holeshot gncc's on itps, cycra handguard and more stuff to come.

  5. #5
    Join Date
    Oct 2002
    Location
    Northeast
    --
    17,489
    You need to make up something to support that fender. On the 350X I used the stock support and rubber grommets.

    On the SX, I used the support rod with the angle brackets and button head stainless screws go through the fender. It doesn't look bad at all and it can't ever rust.
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  6. #6
    Join Date
    Oct 2006
    Location
    Ohio
    --
    541
    I bought heat tape from Summit Racing for mine, but havent put it on yet. Whether or not you plan on using a fender brace, I would still invest in some heat tape. I noticed my plastic is a bit close to the exhaust can as well...
    Ive got Maiers on mine as well with a DG RCM...
    1997 Kawasaki Bayou 220
    2004 Yamaha YFZ450
    1985 Honda 250ES
    1982 Honda 185s For Sale

  7. #7
    Join Date
    Jan 2008
    Location
    Oregon
    --
    29
    Can you just get a soda can, cut it in half to make a heat guard? Yeah it might be ghetto, but it's amazing what you can do with a soda can.

    Monster and No Fear have kick ass looking cans...

    CrazyK

  8. #8
    Join Date
    Aug 2006
    Location
    Texas
    --
    997
    Quote Originally Posted by 200x350xtriz250 View Post
    if you have the wire/bar support for it, just put some rubber stoppers/corks - couple bucks at a hardware store - on the end of the bars and run it. I did this on my 400ex and it worked fine.
    Attachment 64051

    I like that idea. I think Im gonna get some beefier rod and bend it myself. Hopefully itll turn out ok. Ill post some pics afterwords. Thanks!
    84 Honda 200ES Big Red


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